UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C.  20549

 

FORM 10-Q

 

(Mark One)

ý

 

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934.

 

For the quarterly period ended September 30, 2003

 

OR

 

o

 

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934.

 

For the transition period from                                  to                                  

 

Commission File Number 0-21803

 

AFTERMARKET TECHNOLOGY CORP.

(Exact Name of Registrant as Specified in its Charter)

 

Delaware

 

95-4486486

(State or Other Jurisdiction of
Incorporation or Organization)

 

(I.R.S. Employer Identification No.)

 

 

 

One Oak Hill Center - Suite 400, Westmont, IL

 

60559

(Address of Principal Executive Offices)

 

(Zip Code)

 

Registrant’s Telephone Number, Including Area Code: (630) 455-6000

 

 

Indicate by check mark whether the registrant:  (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes ý No o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).  Yes ý No o

 

As of October 24, 2003, there were 24,213,953 shares of common stock of the Registrant outstanding.

 

 



 

AFTERMARKET TECHNOLOGY CORP.

 

FORM 10-Q

 

Table of Contents

 

PART I.

Financial Information

 

 

Item 1.

Financial Statements:

 

 

 

Consolidated Balance Sheets at September 30, 2003 (unaudited) and December 31, 2002

 

 

 

Consolidated Statements of Income (unaudited) for the Three and Nine Months Ended September 30, 2003 and 2002

 

 

 

Consolidated Statements of Cash Flows (unaudited) for the Nine Months Ended September 30, 2003 and 2002

 

 

 

Notes to Consolidated Financial Statements (unaudited)

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

Item 3.

Quantitative and Qualitative Disclosures About Market Risk

 

 

Item 4.

Controls and Procedures

 

 

PART II. Other Information

 

 

Item 6.

Exhibits and Reports on Form 8-K

 

SIGNATURES

 

2



 

AFTERMARKET TECHNOLOGY CORP.

CONSOLIDATED BALANCE SHEETS

(In thousands, except share and per share data)

 

 

 

September 30,
2003

 

December 31,
2002

 

 

 

(Unaudited)

 

 

 

Assets

 

 

 

 

 

Current Assets:

 

 

 

 

 

Cash and cash equivalents

 

$

73,497

 

$

65,504

 

Accounts receivable, net

 

46,637

 

49,283

 

Inventories

 

75,059

 

70,262

 

Prepaid and other assets

 

4,479

 

4,891

 

Deferred income taxes

 

14,596

 

26,106

 

Total current assets

 

214,268

 

216,046

 

 

 

 

 

 

 

Property, plant and equipment, net

 

57,590

 

54,616

 

Debt issuance costs, net

 

4,306

 

5,152

 

Goodwill

 

169,602

 

168,229

 

Intangible assets, net

 

570

 

819

 

Other assets

 

9,553

 

9,168

 

Total assets

 

$

455,889

 

$

454,030

 

 

 

 

 

 

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current Liabilities:

 

 

 

 

 

Accounts payable

 

$

33,255

 

$

37,963

 

Accrued expenses

 

30,510

 

29,996

 

Income taxes payable

 

1,045

 

847

 

Credit facility

 

13,040

 

15,805

 

Capital lease obligation

 

478

 

678

 

Amounts due to sellers of acquired companies

 

1,868

 

2,261

 

Deferred compensation

 

103

 

154

 

Liabilities of discontinued operations

 

288

 

330

 

Total current liabilities

 

80,587

 

88,034

 

 

 

 

 

 

 

Amount drawn on credit facility, less current portion

 

128,897

 

139,111

 

Amounts due to sellers of acquired companies, less current portion

 

5,222

 

6,474

 

Deferred compensation, less current portion

 

717

 

912

 

Capital lease obligation, less current portion

 

 

284

 

Other long-term liabilities

 

 

370

 

Deferred income taxes

 

12,854

 

12,410

 

 

 

 

 

 

 

Stockholders’ Equity:

 

 

 

 

 

Preferred stock, $.01 par value; shares authorized — 2,000,000; none issued

 

 

 

Common stock, $.01 par value; shares authorized — 30,000,000; Issued (including shares held in treasury) — 25,147,356 and 25,145,523 as of September 30, 2003 and December 31, 2002, respectively

 

251

 

251

 

Additional paid-in capital

 

193,885

 

193,869

 

Retained earnings

 

40,816

 

20,595

 

Accumulated other comprehensive income (loss)

 

631

 

(309

)

Common stock held in treasury, at cost (933,737 shares)

 

(7,971

)

(7,971

)

Total stockholders’ equity

 

227,612

 

206,435

 

 

 

 

 

 

 

Total liabilities and stockholders’ equity

 

$

455,889

 

$

454,030

 

 

See accompanying notes.

 

3



 

AFTERMARKET TECHNOLOGY CORP.

CONSOLIDATED STATEMENTS OF INCOME

(In thousands, except per share data)

 

 

 

For the three months ended September 30,

 

For the nine months ended September 30,

 

 

 

2003

 

2002

 

2003

 

2002

 

 

 

(Unaudited)

 

(Unaudited)

 

 

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Products

 

$

64,902

 

$

81,369

 

$

215,664

 

$

227,018

 

Services

 

19,433

 

29,208

 

63,818

 

85,531

 

Total net sales

 

84,335

 

110,577

 

279,482

 

312,549

 

 

 

 

 

 

 

 

 

 

 

Cost of sales

 

 

 

 

 

 

 

 

 

Products

 

52,579

 

59,526

 

168,389

 

162,373

 

Products — special charges

 

 

 

200

 

 

Services

 

9,675

 

13,518

 

31,325

 

42,052

 

Total cost of sales

 

62,254

 

73,044

 

199,914

 

204,425

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

22,081

 

37,533

 

79,568

 

108,124

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expense

 

13,580

 

16,602

 

41,421

 

47,453

 

Amortization of intangible assets

 

83

 

84

 

250

 

250

 

Special charges (credits)

 

1,126

 

(277

)

1,857

 

(277

)

 

 

 

 

 

 

 

 

 

 

Income from operations

 

7,292

 

21,124

 

36,040

 

60,698

 

 

 

 

 

 

 

 

 

 

 

Interest income

 

718

 

987

 

2,119

 

2,048

 

Other income, net

 

20

 

14

 

50

 

89

 

Equity in income (losses) of investee

 

52

 

(76

)

165

 

(195

)

Redemption of senior notes

 

 

 

 

(3,022

)

Termination of credit facility

 

 

 

 

(1,480

)

Interest expense

 

(1,941

)

(2,367

)

(6,277

)

(9,845

)

 

 

 

 

 

 

 

 

 

 

Income from continuing operations before income taxes

 

6,141

 

19,682

 

32,097

 

48,293

 

 

 

 

 

 

 

 

 

 

 

Income tax expense

 

2,272

 

6,251

 

11,876

 

16,874

 

 

 

 

 

 

 

 

 

 

 

Income from continuing operations

 

3,869

 

13,431

 

20,221

 

31,419

 

 

 

 

 

 

 

 

 

 

 

Gain from discontinued operations, net of income taxes

 

 

275

 

 

275

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

3,869

 

$

13,706

 

$

20,221

 

$

31,694

 

 

 

 

 

 

 

 

 

 

 

Per common share — basic:

 

 

 

 

 

 

 

 

 

Income from continuing operations

 

$

0.16

 

$

0.55

 

$

0.84

 

$

1.35

 

Gain from discontinued operations

 

 

0.01

 

 

0.01

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

0.16

 

$

0.56

 

$

0.84

 

$

1.36

 

 

 

 

 

 

 

 

 

 

 

Weighted average number of common shares outstanding

 

24,213

 

24,361

 

24,212

 

23,221

 

 

 

 

 

 

 

 

 

 

 

Per common share — diluted:

 

 

 

 

 

 

 

 

 

Income from continuing operations

 

$

0.16

 

$

0.54

 

$

0.83

 

$

1.31

 

Gain from discontinued operations

 

 

0.01

 

 

0.01

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

0.16

 

$

0.55

 

$

0.83

 

$

1.32

 

 

 

 

 

 

 

 

 

 

 

Weighted average number of common and common equivalent shares outstanding

 

24,483

 

24,851

 

24,466

 

23,967

 

 

See accompanying notes.

 

4



 

AFTERMARKET TECHNOLOGY CORP.

CONSOLIDATED STATEMENTS OF CASH FLOWS

(In thousands)

 

 

 

For the nine months ended September 30,

 

 

 

2003

 

2002

 

 

 

(Unaudited)

 

Operating Activities:

 

 

 

 

 

Net income

 

$

20,221

 

$

31,694

 

 

 

 

 

 

 

Adjustments to reconcile net income to net cash provided by operating activities — continuing operations:

 

 

 

 

 

Gain from discontinued operations

 

 

(275

)

Termination of credit facility and redemption of senior notes

 

 

4,502

 

Depreciation and amortization

 

8,666

 

7,693

 

Amortization of debt issuance costs

 

846

 

921

 

Adjustments to provision for losses on accounts receivable

 

88

 

480

 

Loss (gain) on sale of equipment

 

10

 

(30

)

Deferred income taxes

 

11,938

 

15,987

 

Changes in operating assets and liabilities, net of businesses discontinued/sold:

 

 

 

 

 

Accounts receivable

 

3,209

 

(2,551

)

Inventories

 

(4,425

)

7,350

 

Prepaid and other assets

 

40

 

(232

)

Accounts payable and accrued expenses

 

(4,427

)

(10,411

)

Net cash provided by operating activities — continuing operations

 

36,166

 

55,128

 

 

 

 

 

 

 

Net cash used in operating activities — discontinued operations

 

(42

)

(482

)

 

 

 

 

 

 

Investing Activities:

 

 

 

 

 

Purchases of property, plant and equipment

 

(11,117

)

(10,498

)

Acquisition of company, net of cash received

 

(1,095

)

 

Proceeds from sale of equipment

 

71

 

279

 

Net cash used in investing activities

 

(12,141

)

(10,219

)

 

 

 

 

 

 

Financing Activities:

 

 

 

 

 

(Payments) borrowings on credit facility, net

 

(12,979

)

88,700

 

Payment of debt issuance costs

 

 

(5,976

)

Redemption of senior subordinated notes

 

 

(112,593

)

Sale of common stock, net of offering costs

 

 

42,012

 

Payments on capital lease obligation

 

(553

)

(1,083

)

Proceeds from exercise of stock options and warrants

 

14

 

5,403

 

Payments on amounts due to sellers of acquired companies

 

(2,195

)

(1,392

)

Payments of deferred compensation related to acquired company

 

(292

)

(1,639

)

Net cash (used in) provided by financing activities

 

(16,005

)

13,432

 

 

 

 

 

 

 

Effect of exchange rate changes on cash and cash equivalents

 

15

 

 

 

 

 

 

 

 

Increase in cash and cash equivalents

 

7,993

 

57,859

 

 

 

 

 

 

 

Cash and cash equivalents at beginning of period

 

65,504

 

555

 

Cash and cash equivalents at end of period

 

$

73,497

 

$

58,414

 

 

 

 

 

 

 

Cash paid (refunded) during the period for:

 

 

 

 

 

Interest

 

$

6,035

 

$

13,190

 

Income taxes, net

 

(669

)

987

 

 

See accompanying notes.

 

5



 

AFTERMARKET TECHNOLOGY CORP.

 

Notes to Consolidated Financial Statements

(Unaudited)

(In thousands, except share and per share data)

 

Note 1:  Basis of Presentation

 

The accompanying unaudited consolidated financial statements of Aftermarket Technology Corp. (the “Company”) as of September 30, 2003 and for the three and nine months ended September 30, 2003 and 2002 have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q.  Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements.  In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included.  Operating results for the three and nine months ended September 30, 2003 are not necessarily indicative of the results that may be expected for the year ending December 31, 2003.  For further information, refer to the consolidated financial statements and footnotes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2002.

 

Certain prior year amounts have been reclassified to conform to the 2003 presentation.

 

Note 2:  Recently Issued Accounting Pronouncements
 
In January 2003, the Financial Accounting Standards Board (“FASB”) issued Interpretation No. 46, Consolidation of Variable Interest Entities, an Interpretation of Accounting Research Bulletin No. 51 (“FIN 46”).  FIN 46 requires consolidation, for fiscal periods ending after December 15, 2003, of entities in which the Company absorbs a majority of the entity’s expected losses, receives a majority of the entity’s expected residual returns, or both, as a result of ownership, contractual or other financial interests in the entity.  Currently, entities are consolidated when the Company has a controlling financial interest through ownership of a majority voting interest in an entity.  The adoption of FIN 46 is not expected to have a material impact on the Company’s results of operations or its financial position.

 

Note 3:  Reclassification of Extraordinary Items

 

On January 1, 2003, the Company adopted Statement of Financial Accounting Standards (“SFAS”) No. 145, Rescission of FASB Statements No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections.  As per the provisions of this statement related to the classification of certain gains and losses on extinguishments of debt, the Company reclassified from extraordinary items to income from continuing operations before income taxes (i) a call premium and write-off of previously capitalized debt issuance costs totaling $3,022 ($1,900 net of income tax benefits of $1,122) in connection with the entire redemption of its 12% Series B and D Senior Subordinated Notes (“Senior Notes”) during the three months ended June 30, 2002 and (ii) the write-off of previously capitalized debt issuance costs of $1,480 ($928 net of income tax benefits of $552) in connection with the termination of the Company’s old credit facility during the three months ended March 31, 2002.

 

6



 

Note 4:  Inventories

 

Inventories consist of the following:

 

 

 

September 30, 2003

 

December 31, 2002

 

 

 

 

 

 

 

Raw materials, including core inventories

 

$

60,211

 

$

56,215

 

Work-in-process

 

1,560

 

2,365

 

Finished goods

 

13,288

 

11,682

 

 

 

$

75,059

 

$

70,262

 

 

Note 5:  Goodwill and Intangible Assets

 

In February 2003, the Company acquired substantially all of the assets of A-T.A.T., Inc., (doing business as Automotive Transmission and Transaxles) a small remanufacturer of automatic transmissions for sale to the independent aftermarket located in Springfield, Missouri (the “Seller”).  To complete this acquisition, the Company made cash payments totaling $1,095, including transaction fees and related expenses.  In addition, the Company is required to make subsequent cash payments to the Seller in the aggregate amount of $350 due in monthly installments through February 2008.  Goodwill recorded for A-T.A.T., Inc. approximated $1,067.  The operations of A-T.A.T., Inc. were not material to the Company’s consolidated operations.

 

Per the provisions of SFAS No. 142, Goodwill and Other Intangible Assets, which eliminates the amortization of goodwill and instead requires that goodwill be tested for impairment at least annually, the Company tests its goodwill for impairment during the third quarter of each fiscal year unless events or circumstances change that would more likely than not reduce the fair value of a reporting unit below its carrying amount.  Annual impairment tests made by the Company during the three months ended September 30, 2003 resulted in no adjustment to the carrying value of its goodwill.

 

As of September 30, 2003 and December 31, 2002, the Company’s definite lived intangible assets of $570 and $819, net of accumulated amortization of $1,299 and $1,046, respectively, primarily consist of non-compete agreements being amortized over their useful lives.

 

Amortization expense for intangible assets was $83 and $84 for the three months ended September 30, 2003 and 2002, respectively, and $250 and $250 for the nine months ended September 30, 2003 and 2002, respectively.  Estimated amortization expense for the remainder of 2003 and the five succeeding fiscal years is as follows:

 

 

 

Estimated Amortization
Expense

 

2003 (remainder)

 

$

49

 

2004

 

125

 

2005

 

125

 

2006

 

125

 

2007

 

125

 

2008

 

21

 

 

Note 6:  Other Assets – Long Term

 

Other Assets – Long Term include a senior subordinated promissory note (“Buyer Note”) received by the Company as part of the proceeds from the sale of ATC Distribution Group, Inc. (“Distribution Group”) in October of 2000.  The Buyer Note, which matures on October 28, 2005, has a principle amount of $10,050 and is carried at estimated fair values of $9,726 and $8,899 as of September 30, 2003 and December 31, 2002, respectively.

 

7



 

Note 7:  Warranty Liability

 

The Company offers various product warranties for (i) transmissions sold to its customers in the Drivetrain Remanufacturing segment and (ii) engines and transmissions sold to its independent aftermarket customers.  The specific terms and conditions of the warranties vary depending upon the customer and the product sold.  Factors that affect the Company’s warranty liability include number of products sold, historical and anticipated rates of warranty claims and cost per claim.  The Company accrues for estimated warranty costs as sales are made and periodically assesses the adequacy of its recorded warranty liability and adjusts the amount as necessary.  Changes to the Company’s warranty liability during the nine months ended September 30, 2003 are summarized as follows:

 

Balance at December 31, 2002

 

$

4,721

 

Warranties issued

 

3,582

 

Claims paid / settlements

 

(3,478

)

Changes in liability for pre-existing warranties

 

(80

)

Balance added through acquisition of company

 

120

 

Balance at September 30, 2003

 

$

4,865

 

 

Note 8:  Credit Facility

 

On February 8, 2002, the Company executed a credit agreement and a related security agreement in connection with a new credit facility (the “Credit Facility”).  The Credit Facility provides for (i) a $75,000, five year term loan (the “A-Loan”), with principle payable in quarterly installments in increasing amounts over the five-year period, (ii) a $95,000, six year, two-tranche term loan (the “B-Loans”), with principle payable in quarterly installments over the six-year period (with 96% of the principle payable in the sixth year) and an annual excess cash flow sweep, as defined in the credit agreement, and (iii) a $50,000, five year revolving credit facility (the “Revolver”).  The Credit Facility also provides for the addition of one or more optional term loans of up to $100,000 in the aggregate, subject to certain conditions (including the receipt from one or more lenders of the additional commitments that may be requested) and achievement of certain financial ratios.

 

On November 21, 2002, the Company made an optional prepayment of $6,000, representing a portion of the excess cash flow sweep payable in connection with the first anniversary of the credit agreement.  The $4,500 balance of the excess cash flow sweep was paid on February 11, 2003.

 

At September 30, 2003 and December 31, 2002, $53,785 and $65,280 were outstanding under the A-Loan and $88,152 and $89,636 were outstanding under the B-Loans portions of the Credit Facility, respectively, and no amounts were outstanding under the Revolver.  In addition, the Company had outstanding letters of credit issued against the Credit Facility totaling $3,189 and $3,524 as of September 30, 2003 and December 31, 2002, respectively.

 

Amounts advanced under the Credit Facility are guaranteed by all of the Company’s domestic subsidiaries and secured by substantially all of the assets of the Company and its subsidiaries.  The Credit Facility contains several covenants, including ones that require the Company to maintain specified levels of net worth, leverage and cash flow coverage and others that limit its ability to incur indebtedness, make capital expenditures, create liens, engage in mergers and consolidations, make restricted payments (including dividends), sell assets, make investments, enter new businesses and engage in transactions with the Company’s affiliates and affiliates of its subsidiaries.

 

8



 

Note 9:  Special Charges

 

Commencing in 1998, the Company has implemented certain initiatives designed to improve operating efficiencies and reduce costs and, as a result, has recorded liabilities for costs classified as special charges in the accompanying statements of income.

 

On June 23, 2003, the Company announced its decision to consolidate its transmission remanufacturing facility located in Mahwah, New Jersey into its facility in Oklahoma City, Oklahoma.  This decision was primarily driven by an expectation of lower operating costs (primarily labor and facility related).   In addition, the Company is able to move from its leased facility located in Mahwah, which lease expires on December 31, 2003, to a Company-owned idle facility in Oklahoma City.  The relocation from the Mahwah facility to the Oklahoma City facility is expected to be complete by the end of 2003.  The Company expects to terminate a total of 163 employees, comprised of manufacturing and management personnel, and as of September 30, 2003, 82 people have been terminated as part of the Mahwah facility closure.

 

During the three months ended September 30, 2003, $922 of costs were incurred related to the Mahwah plant closure including (i) $343 of severance and related costs, (ii) $256 of moving and other travel costs to relocate equipment from the Mahwah facility to the facility in Oklahoma City, (iii) $239 of insurance costs related to certain workers compensation claims incurred for the terminated employees and (iv) $84 of other costs primarily related to idle plant capacity at the Mahwah facility.

 

For the nine months ended September 30, 2003, $1,780 of costs were incurred related to the Mahwah plant closure including (i) $989 of severance and related costs, (ii) $714 of moving and travel costs to relocate equipment and certain management employees from the Mahwah facility to the facility in Oklahoma City, (iii) $239 of insurance costs related to certain workers compensation claims incurred for the terminated employees, (iv) $200 for the write-down of raw materials inventory no longer required and (v) $100 of other exit costs primarily related to idle plant capacity at the Mahwah facility, partially offset by an income item of $462 related to the reversal of a special charge accrual established during 2001 for expected idle capacity costs at the Mahwah facility that was no longer needed due to the exit from this plant.

 

During the three months ended June 30, 2003, within the Logistics segment, the Company made a decision to implement a cost reduction program in order to address the reduction in revenues within the segment primarily related to (i) services the Company previously performed related to the distribution of collateral marketing materials being transitioned to the printer of those materials and (ii) additional price concessions provided to AT&T Wireless Services as a result of the Company’s new agreement.  This cost reduction program is expected to be complete by the end of 2003.

 

During the three months ended September 30, 2003, related to the Logistics cost reduction program, $153 of costs were incurred including $74 of severance and related costs for 11 operational support personnel, $57 of idle capacity costs related to the closure of a small electronic component manufacturing facility and $22 for the write-down of certain impaired fixed assets.

 

For the nine months ended September 30, 2003, $226 of costs were incurred including $118 of severance and related costs for 20 operational support personnel, $57 of idle capacity costs related to the closure of a small electronic component manufacturing facility and $51 for the write-down of certain fixed assets that were determined to be impaired due to the lower sales volumes.

 

In addition, during the three months ended September 30, 2003, the Company incurred $51 of severance and related costs for one individual as part of a corporate cost reduction program.

 

9



 

Following is an analysis of the special charge reserves and accruals as of September 30, 2003:

 

 

 

Termination
Benefits

 

Exit / Other
Costs

 

Loss on
Write-Down
of Assets

 

Total

 

Facilities Consolidation Costs:

 

 

 

 

 

 

 

 

 

Total amount expected to be incurred

 

$

1,318

 

$

1,572

 

$

941

 

$

3,831

 

Amount incurred to date and during the nine months ended September 30, 2003

 

$

989

 

$

591

 

$

200

 

$

1,780

 

Payments – 2003

 

(307

)

(465

)

 

(772

)

Reclassification

 

 

462

 

 

462

 

Balance as of September 30, 2003

 

$

682

 

$

588

 

$

200

 

$

1,470

 

 

 

 

 

 

 

 

 

 

 

Logistics Segment Cost Reduction Programs:

 

 

 

 

 

 

 

 

 

Total amount expected to be incurred

 

$

125

 

$

91

 

$

51

 

$

267

 

Amount incurred to date and during the nine months ended September 30, 2003

 

$

118

 

$

57

 

$

51

 

$

226

 

Payments – 2003

 

(61

)

(24

)

 

(85

)

Asset write-offs 2003

 

 

 

(51

)

(51

)

Balance as of September 30, 2003

 

$

57

 

$

33

 

$

 

$

90

 

 

 

 

 

 

 

 

 

 

 

Corporate Cost Reduction Programs:

 

 

 

 

 

 

 

 

 

Total amount expected to be incurred

 

$

183

 

$

 

$

 

$

183

 

Amount incurred to date and during the nine months ended September 30, 2003

 

$

51

 

$

 

$

 

$

51

 

Payments – 2003

 

(35

)

 

 

(35

)

Balance as of September 30, 2003

 

$

16

 

$

 

$

 

$

16

 

 

 

 

 

 

 

 

 

 

 

Pre-SFAS No. 146 Special Charge Reserves:

 

 

 

 

 

 

 

 

 

Reserve at December 31, 2002

 

$

134

 

$

1,797

 

$

 

$

1,931

 

Payments 2003

 

(86

)

(131

)

 

(217

)

Reclassification

 

 

(462

)

 

(462

)

Reserve at September 30, 2003

 

$

48

 

$

1,204

 

$

 

$

1,252

 

 

Note 10:  Reportable Segments

 

The Company has two reportable segments in continuing operations: the Drivetrain Remanufacturing segment and the Logistics segment.  The Drivetrain Remanufacturing segment consists of five operating units that primarily sell remanufactured transmissions directly to Ford, DaimlerChrysler, General Motors and several foreign OEMs, primarily for use as replacement parts by their domestic dealers during the warranty and post-warranty periods following the sale of a vehicle.  In addition, the Drivetrain Remanufacturing segment (i) sells select remanufactured and newly assembled engines to certain European OEMs, including Ford’s and General Motors’s European operations and Jaguar and (ii) remanufactures certain engines and transmissions that are transferred to our aftermarket distribution business, which is not a reportable segment, for sale directly into the independent aftermarket.  The Company’s Logistics segment consists of three operating units: (i) a provider of value added warehouse and distribution services, turnkey order fulfillment, information services and handset test & repair for AT&T Wireless Services; (ii) a provider of returned material reclamation and disposition services and core management services to

 

10



 

General Motors and to a lesser extent, Ford and Mazda; and (iii) a provider of logistics and reverse logistics services and automotive electronic components remanufacturing, primarily for General Motors, Delphi and Visteon.  The Company’s “Other” business unit, which is not reportable for segment reporting purposes, distributes domestic and foreign engines and domestic remanufactured transmissions from regional distribution points to independent aftermarket customers.

 

Effective January 1, 2003, the Company revised its internal reporting to provide better alignment with its current organization structure and improve clarity of results of operations.  As a result, all remanufacturing activities are now reflected in our Drivetrain Remanufacturing segment.  Engines and transmissions that are remanufactured for sale into the independent aftermarket are now transferred to our “Other” business unit at cost, therefore all costs and operating profits related to the independent aftermarket sales are contained within this single business.  The results for the prior period have also been adjusted to reflect this change.

 

The Company evaluates performance based upon income from operations.  The reportable segments’ and the “Other” business unit’s accounting policies are the same as those of the Company.  The Company fully allocates corporate overhead based upon budgeted full year profit before tax.

 

The reportable segments and the “Other” business unit are each managed and measured separately primarily due to the differing customers, production processes, products sold and distribution channels.

 

Financial information relating to the Company’s segments and reconciliation to the Consolidated Financial Statements are as follows:

 

 

 

Drivetrain
Remanufacturing

 

Logistics

 

Other

 

Corporate /
Unallocated

 

Consolidated

 

For the three months ended September 30, 2003:

 

 

 

 

 

 

 

 

 

 

 

Revenues from external customers

 

$

60,502

 

$

19,433

 

$

4,400

 

$

 

$

84,335

 

Special charges

 

922

 

153

 

 

51

 

1,126

 

Income (loss) from operations

 

2,550

 

6,155

 

(1,362

)

(51

)

7,292

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended September 30, 2003:

 

 

 

 

 

 

 

 

 

 

 

Revenues from external customers

 

$

202,789

 

$

63,818

 

$

12,875

 

$

 

$

279,482

 

Special charges

 

1,780

 

226

 

 

51

 

2,057

 

Income (loss) from operations

 

19,611

 

20,245

 

(3,765

)

(51

)

36,040

 

 

 

 

 

 

 

 

 

 

 

 

 

For the three months ended September 30, 2002:

 

 

 

 

 

 

 

 

 

 

 

Revenues from external customers

 

$

78,149

 

$

29,208

 

$

3,220

 

$

 

$

110,577

 

Special (credits) charges

 

 

(154

)

 

(123

)

(277

)

Income (loss) from operations

 

12,001

 

10,149

 

(1,149

)

123

 

21,124

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended September 30, 2002:

 

 

 

 

 

 

 

 

 

 

 

Revenues from external customers

 

$

216,263

 

$

85,531

 

$

10,755

 

$

 

$

312,549

 

Special (credits) charges

 

 

(154

)

 

(123

)

(277

)

Income (loss) from operations

 

36,296

 

26,037

 

(1,758

)

123

 

60,698

 

 

11



 

Note 11:  Stock-Based Compensation

 

The Company has elected to adopt the disclosure only provisions of SFAS No. 148, Accounting for Stock-Based Compensation-Transition and Disclosure, and continues to follow Accounting Principles Board (“APB”) Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations in accounting for the stock options granted to its employees and directors.  Accordingly, employee and director compensation expense is recognized only for those options whose price is less than fair market value at the measurement date.  The Company has adopted the disclosure-only provisions of SFAS No. 123, Accounting for Stock-Based Compensation, as amended.

 

Had compensation cost for the Company’s stock options plans been determined in accordance with SFAS No. 123, the Company’s reported income from continuing operations and earnings per share would have been adjusted to the pro forma amounts indicated below:

 

 

 

For the three months
ended September 30,

 

For the nine months
ended September 30,

 

 

 

2003

 

2002

 

2003

 

2002

 

Income from continuing operations as reported

 

$

3,869

 

$

13,431

 

$

20,221

 

$

31,419

 

Stock-based employee compensation costs included in the determination of income from continuing operations as reported, net of income taxes

 

 

 

 

 

Stock-based employee compensation costs that would have been included in the determination of income from continuing operations if the fair value based method had been applied to all awards, net of income taxes

 

(447

)

(462

)

(1,270

)

(1,780

)

Pro forma income from continuing operations as if the fair value based method had been applied to all awards

 

$

3,422

 

$

12,969

 

$

18,951

 

$

29,639

 

 

 

 

 

 

 

 

 

 

 

Basic earnings per common share:

 

 

 

 

 

 

 

 

 

As reported

 

$

0.16

 

$

0.55

 

$

0.84

 

$

1.35

 

Pro forma as if the fair value based method had been applied to all awards

 

0.14

 

0.53

 

0.78

 

1.28

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings per common share:

 

 

 

 

 

 

 

 

 

As reported

 

$

0.16

 

$

0.54

 

$

0.83

 

$

1.31

 

Pro forma as if the fair value based method had been applied to all awards

 

0.14

 

0.52

 

0.77

 

1.24

 

 

Note 12:  Comprehensive Income

 

The following table sets forth the computation of comprehensive income:

 

 

 

For the three months
ended September 30,

 

For the nine months
ended September 30,

 

 

 

2003

 

2002

 

2003

 

2002

 

Net income

 

$

3,869

 

$

13,706

 

$

20,221

 

$

31,694

 

Other comprehensive income:

 

 

 

 

 

 

 

 

 

Derivative financial instruments, net of income taxes

 

16

 

34

 

237

 

103

 

Translation adjustments

 

200

 

280

 

703

 

1,074

 

 

 

$

4,085

 

$

14,020

 

$

21,161

 

$

32,871

 

 

12



 

Note 13:  Contingencies

 

At September 30, 2003 and December 31, 2002, amounts due to sellers of acquired companies and deferred compensation primarily consist of additional purchase price payable in connection with the Company’s 1997 purchase of the assets of ATS Remanufacturing.  The ATS acquisition agreement requires the Company to make subsequent payments to the seller and certain key individuals of the seller on each of the first 14 anniversaries of the closing date.  Through September 30, 2003, the Company had made subsequent payments totaling $9,840 related to the ATS acquisition.  Substantially all of the remaining payments, which aggregate to approximately $8,301 (present value $7,694 as of September 30, 2003), are contingent upon the attainment of certain sales levels by the Company to General Motors, which the Company believes has a substantial likelihood of being attained.  Amounts are payable through 2011.

 

The Company is subject to various evolving federal, state, local and foreign environmental laws and regulations governing, among other things, emissions to air, discharge to waters and the generation, handling, storage, transportation, treatment and disposal of a variety of hazardous and non-hazardous substances and wastes.  These laws and regulations provide for substantial fines and criminal sanctions for violations and impose liability for the costs of cleaning up, and damages resulting from, past spills, disposals or other releases of hazardous substances.

 

In connection with the acquisition of certain subsidiaries, some of which have been subsequently divested or relocated, the Company conducted certain investigations of these companies’ facilities and their compliance with applicable environmental laws.  The investigations, which included Phase I assessments by independent consultants of all manufacturing and various distribution facilities, found that a number of these facilities have had or may have had releases of hazardous materials that may require remediation and also may be subject to potential liabilities for contamination from off-site disposal of substances or wastes.  These assessments also found that reporting and other regulatory requirements, including waste management procedures, were not or may not have been satisfied.  Although there can be no assurance, the Company believes that, based in part on the investigations conducted, in part on certain remediation completed prior to or since the acquisitions, and in part on the indemnification provisions of the agreements entered into in connection with the Company’s acquisitions, the Company will not incur any material liabilities relating to these matters.

 

One of the Company’s former subsidiaries, RPM, leased several facilities in Azusa, California located within what is now the Baldwin Park Operable Unit of the San Gabriel Valley Superfund Site.  The entity that leased the facilities to RPM has been identified by the United States Environmental Protection Agency, or EPA, as one of approximately nineteen potentially responsible parties, or PRPs, for environmental liabilities associated with the Superfund Site.  The Federal Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended (CERCLA or Superfund) provides for cleanup of sites from which there has been a release or threatened release of hazardous substances, and authorizes recovery of related response costs and certain other damages from PRPs.  PRPs are broadly defined under CERCLA, and generally include present owners and operators of a site and certain past owners and operators.  As a general rule, courts have interpreted CERCLA to impose strict, joint and several liability upon all persons liable for cleanup costs.  As a practical matter, however, at sites where there are multiple PRPs, the costs of cleanup typically are allocated among the PRPs according to a volumetric or other standard.  The EPA has preliminarily estimated that it will cost between $150,000 and $200,000 to construct and to operate for an indefinite period an interim remedial groundwater pumping and treatment system for the part of the San Gabriel Valley Superfund site within which RPM’s facilities, as well as those of many other potentially responsible parties, are or were located.  The actual cost of this remedial action could vary substantially from this estimate, and additional costs associated with this Superfund site are likely to be assessed.  RPM moved all manufacturing operations out of the San Gabriel Valley Superfund site area in 1995.  Since July 1995, RPM’s only real property interest in this area has been the lease of a 6,000 square foot storage and distribution facility.  Neither the

 

13



 

Company nor any of its affiliates has been named by the EPA as a PRP for the Superfund Site and, based on the Company’s limited connection with the Site, the Company does not believe that it is likely to be identified as such in the future.  Furthermore, the acquisition agreement by which the Company acquired the assets of RPM in 1994 and the leases pursuant to which the Company leased RPM’s facilities after it acquired the assets of RPM expressly provide that the Company did not assume any liabilities for environmental conditions existing on or before the closing of the acquisition, although the Company could become responsible for those liabilities under various legal theories.  The Company is indemnified against any such liabilities by the company that sold RPM to it as well as the shareholders of that company, although the Company has no information regarding the current financial condition of these indemnitors and there can be no assurance that the Company would be able to make any recovery under the indemnification provisions.  While there can be no assurance, the Company believes that it will not incur any material liability as a result of RPM’s lease of properties within the San Gabriel Valley Superfund site.

 
In connection with the sale of the Distribution Group (the “DG Sale”) on October 27, 2000, the Company agreed to certain matters with the buyer that could result in contingent liability to the Company in the future.  These include the Company’s indemnification of the buyer against (i) environmental liability at former Distribution Group facilities that had been closed prior to the DG Sale, including the former manufacturing facility in Azusa, California within the Superfund site mentioned above and former manufacturing facilities in Mexicali, Mexico and Dayton, Ohio, (ii) any other environmental liability of the Distribution Group relating to periods prior to the DG Sale, in most cases subject to a $750 deductible and a $12,000 cap except with respect to closed facilities and (iii) any tax liability of the Distribution Group relating to periods prior to the DG Sale.  During 2002, the Company negotiated an additional $100 deductible applicable to all Distribution Group claims for indemnification.  In addition, prior to the DG Sale several of the Distribution Group’s real estate and equipment leases with terms ending on various dates during 2004 through 2007, were guaranteed by the Company.  These guarantees, which originated prior to the time of the DG Sale, remain in effect after the DG Sale so the Company continues to be liable for the Distribution Group’s obligations under such leases in the event that the Distribution Group does not honor those obligations.  As of September 30, 2003, these lease guarantees related to minimum lease obligations totaling $2,941 and $236 for real estate and personal property, respectively.

 

The Company has a 45% equity interest in an unconsolidated subsidiary whose bank credit facility is secured in part by a $850 letter of credit given by the Company to the lending bank in March 2002.  This letter of credit is to stay in effect until the expiration of the bank credit facility in April 2005.  As of September 30, 2003, the letter of credit had not been drawn upon and the Company believes that it is less than probable that the Company will incur a loss with respect to the letter of credit in the future, and therefore has not established a liability with respect thereto.

 

14



 

Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Forward-Looking Statement Notice

 

Readers are cautioned that certain statements contained in this Management’s Discussion and Analysis of Financial Condition and Results of Operations that are not related to historical results are “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995.  Statements that are predictive, that depend upon or refer to future events or conditions, or that include words such as “expects,” “anticipates,” “intends,” “plans,” “believes,” “estimates,” “hopes,” and similar expressions constitute forward-looking statements.  In addition, any statements concerning future financial performance (including future revenues, earnings or growth rates), ongoing business strategies or prospects, and possible future Company actions are also forward-looking statements.

 

Forward-looking statements are based on current expectations, projections and assumptions regarding future events that may not prove to be accurate.  Actual results may differ materially from those projected or implied in the forward-looking statements.  Factors that could cause or contribute to such differences include, but are not limited to, dependence on significant customers, possible component parts shortages, the ability to achieve and manage growth, future indebtedness and liquidity, environmental matters, and competition.  For a discussion of these and certain other factors, please refer to Item 1. “Business—Certain Factors Affecting the Company” contained in our Annual Report on Form 10-K for the year ended December 31, 2002.  Please also refer to our other filings with the Securities and Exchange Commission.

 

Critical Accounting Policies

 

Our financial statements are based on the selection and application of significant accounting policies, some of which require management to make estimates and assumptions.  We believe that the following are some of the more critical judgment areas in the application of our accounting policies that currently affect our financial condition and results of operations.

 

Allowance for Doubtful Accounts.  We maintain allowances for doubtful accounts for estimated losses resulting from the failure of our customers to make required payments.  We evaluate the adequacy of our allowance for doubtful accounts and make judgments and estimates in determining the appropriate allowance at each reporting period.  If a customer’s financial condition were to deteriorate, additional allowances that may be required could have a material adverse impact on our financial statements.

 

Reserve for Inventory Obsolescence.  We write down our inventory for estimated obsolescence or unmarketable inventory equal to the difference between the cost of the inventory and the estimated market value based upon assumptions about market conditions, future demand and expected usage rates.  If actual market conditions are less favorable than those projected by management causing usage rates to vary from those estimated, additional inventory write-downs may be required, however these would not be expected to have a material adverse impact on our financial statements.

 

Warranty Liability.  We provide an allowance for the estimated cost of product warranties at the time revenue is recognized.  While we engage in extensive product quality programs and processes, including inspection and testing at various stages of the remanufacturing process and the testing of each finished assembly on equipment designed to simulate performance under operating conditions, our warranty obligation is affected by product failure rates.  Should actual product failure rates differ from our estimates, revisions to the estimated warranty liability may be required, however, these would not be expected to have a material adverse impact on our financial statements.

 

15



 

Results of Operations for the Three Month Period Ended September 30, 2003 Compared to the Three Month Period Ended September 30, 2002.

 

Income from continuing operations decreased $9.5 million, or 70.9%, to $3.9 million for the three months ended September 30, 2003 from $13.4 million for the three months ended September 30, 2002.  Income from continuing operations per diluted share was $0.16 for the three months ended September 30, 2003 as compared to $0.54 for the three months ended September 30, 2002.  Included in our results for the three months ended September 30, 2003 are special charges of $0.7 million (net of tax) primarily related to the closure of our transmission remanufacturing facility located in Mahwah, New Jersey.  Included in our results for the three months ended September 30, 2002 is (i) income of $1.1 million (net of tax), for certain non-operating income items primarily related to income tax refunds and associated interest income and (ii) $0.2 million (net of tax) of income for an adjustment to special charges.  Excluding these items, the decrease in income from continuing operations was primarily due to:

 

                  price concessions provided to certain customers in our Drivetrain and Logistics segments as a result of negotiating and extending certain agreements;

 

                  volume declines and associated disruptions in our Drivetrain segment caused by the implementation by certain of our OE customers of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  a Ford-driven product promotion on their post-warranty Motorcraft branded remanufactured transmissions which increased in-channel inventories in the second quarter of 2003 and which reduced volumes in the third quarter as distributor inventories returned to more normal levels;

 

                  a reduction in volume due to the run-out of certain programs in our Drivetrain and Logistics segments, including the bulk collateral fulfillment program for AT&T Wireless Services, the Kia transmission remanufacturing program, the material recovery and core qualification programs for Ford, and an OnStar telematics modification program for General Motors and Delphi; and

 

                  inefficiencies and other disruption costs associated with the closure of our Mahwah, New Jersey remanufacturing facility and transition of production to Oklahoma City, Oklahoma,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program; and

 

                  benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Net Sales

 

Net sales decreased $26.3 million, or 23.8%, to $84.3 million for the three months ended September 30, 2003 from $110.6 million for the three months ended September 30, 2002.  This decrease was primarily due to:

 

                  lower volumes of Chrysler, Ford and General Motors remanufactured transmissions due to the OEMs’ implementation of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  price concessions provided to certain customers in our Drivetrain and Logistics segments as a result of negotiating and extending certain agreements;

 

16



 

                  a Ford-driven product promotion on their post-warranty Motorcraft branded remanufactured transmissions which increased in-channel inventories in the second quarter of 2003 and reduced volumes in the third quarter as distributor inventories returned to more normal levels; and

 

                  a reduction in volume due to the run-out of certain programs in our Drivetrain and Logistics segments, including the bulk collateral fulfillment program for AT&T Wireless Services, the Kia transmission remanufacturing program, the material recovery and core qualification programs for Ford, and an OnStar telematics modification program for General Motors and Delphi,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program which began in late 2002.

 

Of our revenues for the three months ended September 30, 2003 and 2002, sales to Ford accounted for 35.5% and 41.8%, DaimlerChrysler accounted for 17.9% and 16.9%, AT&T Wireless Services accounted for 16.9% and 18.8% and General Motors accounted for 9.9% and 10.9%, respectively. Additionally, sales to Honda increased from zero for the three months ended September 30, 2002 to 8.3% of the Company’s revenues for the three months ended September 30, 2003.

 

Gross Profit

 

Gross profit decreased $15.4 million, or 41.1%, to $22.1 million for the three months ended September 30, 2003 from $37.5 million for the three months ended September 30, 2002. The decrease was primarily the result of the factors described above under “Net Sales” combined with inefficiencies and other disruption costs associated with the closure of our Mahwah, New Jersey remanufacturing facility and transition of production to Oklahoma City, Oklahoma, partially offset by benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Gross profit as a percentage of net sales decreased to 26.2% for the three months ended September 30, 2003 from 33.9% for the three months ended September 30, 2002.

 

Selling, General and Administrative Expenses

 

Selling, general and administrative (“SG&A”) expense decreased $3.0 million, or 18.1%, to $13.6 million for the three months ended September 30, 2003 from $16.6 million for the three months ended September 30, 2002.  The decrease was primarily the result of benefits from our on-going lean and continuous improvement program and other cost reduction initiatives and reduced compensation expense related to our incentive compensation program, partially offset by an increase in growth support costs related to our initiative to penetrate the independent aftermarket.  As a percentage of net sales, SG&A expense increased to 16.1% for the three months ended September 30, 2003 from 15.0% for the three months ended September 30, 2002.

 

Amortization of Intangible Assets

 

Amortization of intangible assets remained constant at $0.1 million for the three months ended September 30, 2003 and 2002.

 

Special Charges

 

During the second quarter of 2003, we made a decision to (i) consolidate our Drivetrain remanufacturing segment facility located in Mahwah, New Jersey into a facility in Oklahoma City, Oklahoma, and (ii) implement a cost reduction program within our Logistics segment.

 

17



 

The consolidation of the Mahwah facility into the Oklahoma City facility is primarily driven by an expectation of lower operating costs (primarily labor and facility related).  It is anticipated that it will be complete by the end of 2003 and result in annual cost savings of approximately $2.0 million beginning in 2004.

 

The Logistics cost reduction program was commenced in order to address the decline in revenues within the segment primarily related to (i) services we previously performed related to the distribution of collateral marketing materials being transitioned to the printer of those materials and (ii) additional price concessions provided to AT&T Wireless Services as a result of our new agreement.  This cost reduction program is expected to be complete by the end of 2003 and result in annual cost savings of approximately $0.7 million.

 

During the three months ended September 30, 2003, we recorded $1.1 million of special charges including (i) $0.9 million in our Drivetrain Remanufacturing segment related to the Mahwah facility closure consisting of $0.6 million of exit and other costs primarily associated with the transfer of production to Oklahoma City and $0.3 million for severance and related costs, (ii) $0.1 million in our Logistics segment primarily for termination benefits and exit and other costs associated with cost reduction activities in this segment and (iii) $0.1 million of severance and related costs as part of a corporate cost reduction program.

 

During the three months ended September 30, 2002, we recorded income of $0.3 million from the reversal of provisions previously established (i) primarily for asset write-downs related to the shut-down of our remanufactured automotive electronic control modules operation where actual recoveries from the sale of assets were favorable to original estimates and (ii) for severance and related costs primarily related to the consolidation of our information systems groups that are no longer expected to be incurred.

 

Income from Operations

 

Income from operations decreased $13.8 million, or 65.4%, to $7.3 million for the three months ended September 30, 2003 from $21.1 million for the three months ended September 30, 2002.  This decrease was primarily the result of the factors described above under “Gross Profit” and “Selling, General and Administrative Expenses.”

 

As a percentage of net sales, income from operations decreased to 8.6% in 2003 from 19.1% in 2002.

 

Interest Income

 

Interest income decreased $0.3 million, or 30.0%, to $0.7 million for the three months ended September 30, 2003 from $1.0 million for the three months ended September 30, 2002.  The decline was the result of $0.3 million of interest income related to federal and state income tax refunds recorded in the three months ended September 30, 2002, which did not recur in the three months ended September 30, 2003.

 

Equity in Income (Losses) of Investee

 

During the three months ended September 30, 2003, we recorded $0.1 million of income from our equity investment in our unconsolidated subsidiary as compared to a loss of $0.1 million in 2002.

 

Interest Expense

 

Interest expense decreased $0.5 million, or 20.8%, to $1.9 million for the three months ended September 30, 2003 from $2.4 million for the three months ended September 30, 2002.  This decrease was primarily due to a reduction in debt outstanding combined with a general decline in interest rates.

 

18



 

Reportable Segments

 

Drivetrain Remanufacturing Segment

 

The following table presents net sales and segment profit expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Three Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

60.5

 

100.0

%

$

78.1

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment profit before special charges

 

$

3.5

 

5.8

%

$

12.0

 

15.4

%

 

 

 

 

 

 

 

 

 

 

Less:  Special charges

 

0.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Segment profit

 

$

2.6

 

4.3

%

$

12.0

 

15.4

%

 

Net Sales.  Net sales decreased $17.6 million, or 22.5%, to $60.5 million for the three months ended September 30, 2003 from $78.1 million for the three months ended September 30, 2002.  The decrease was primarily due to:

 

                  lower volumes of Chrysler, Ford and General Motors remanufactured transmissions due to the OEMs’ implementation of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  a Ford-driven product promotion on their post-warranty Motorcraft branded remanufactured transmissions which increased in-channel inventories in the second quarter of 2003 and reduced volumes in the third quarter as distributor inventories returned to more normal levels;

 

                  price concessions provided to certain customers as a result of negotiating and extending certain agreements; and

 

                  a reduction in volume due to the in-sourcing by Kia of their transmission remanufacturing program.

 

These were partially offset by the ramp-up of the Honda transmission remanufacturing program which began in late 2002.

 

Sales to Ford accounted for 47.6% and 56.0%, DaimlerChrysler accounted for 24.9% and 23.9%, and General Motors accounted for 11.8% and 11.8% of segment revenues for the three months ended September 30, 2003 and 2002, respectively. Additionally, sales to Honda increased from zero for the three months ended September 30, 2002 to 11.5% of segment revenues for the three months ended September 30, 2003.

 

Special Charges.  During the three months ended September 30, 2003, we recorded special charges of $0.9 million related to the consolidation of our transmission remanufacturing facility located in Mahwah, New Jersey into our facility in Oklahoma City, Oklahoma comprised of $0.6 million of exit and other costs and $0.3 million for severance and related costs.

 

Segment Profit.  Segment profit decreased $9.4 million, or 78.3%, to $2.6 million (4.3% of segment net sales) for the three months ended September 30, 2003 from $12.0 million (15.4% of segment net sales) for the three months ended September 30, 2002.  Excluding the special charges of $0.9 million recorded during 2003, segment profit decreased $8.5 million, or 70.8%, to $3.5 million (5.8% of segment net sales) for the three months ended September 30, 2003.  This decrease was primarily due to:

 

19



 

                  volume declines and associated disruptions in our Drivetrain segment caused by the implementation by certain of our OE customers of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  the volume decline associated with the Ford-driven product promotion on their post-warranty Motorcraft branded remanufactured transmissions which increased in-channel inventories in the second quarter of 2003 and reduced volumes in the third quarter as distributor inventories returned to more normal levels;

 

                  the price concessions provided to certain customers as a result of negotiating and extending certain agreements; and

 

                  inefficiencies and other disruption costs associated with the closure of our Mahwah, New Jersey remanufacturing facility and transition of production to Oklahoma City, Oklahoma,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program; and

 

                  benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Logistics Segment

 

The following table presents net sales and segment profit expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Three Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

19.4

 

100.0

%

$

29.2

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment profit before special charges

 

$

6.3

 

32.5

%

$

9.9

 

33.9

%

 

 

 

 

 

 

 

 

 

 

Less:  Special (credits) charges

 

0.1

 

 

 

(0.2

)

 

 

 

 

 

 

 

 

 

 

 

 

Segment profit

 

$

6.2

 

32.0

%

$

10.1

 

34.6

%

 

Net Sales.  Net sales decreased $9.8 million, or 33.6%, to $19.4 million for the three months ended September 30, 2003 from $29.2 million for the three months ended September 30, 2002.  This decrease was primarily attributable to:

 

                  price reductions granted to AT&T Wireless Services in connection with the renewal of our contract at the end of 2002 and subsequent renegotiation and extension of that contract in July 2003;

 

                  a decline in revenues as services we performed for AT&T Wireless Services related to the distribution of collateral marketing materials were transitioned to the printer of those materials;

 

                  a decline in revenues related to the run-out of programs related to material recovery and core qualification for Ford; and

 

                  a decline in revenues related to the wind-down of an OnStar telematics modification program.

 

In the future, we expect revenues in this segment to begin increasing as several new programs with AT&T Wireless Services and Cingular are implemented.  Sales to AT&T Wireless

 

20



 

Services accounted for 73.1% and 71.1% of segment revenues for the three months ended September 30, 2003 and 2002, respectively.

 

Special Charges.  During the three months ended September 30, 2003, we recorded special charges of $0.1 million for termination benefits and exit and other costs associated with cost reduction activities in this segment.

 

During the three months ended September 30, 2002, we recorded income of $0.2 million from the reversal of provisions previously established primarily for asset write-downs related to the shut-down of our remanufactured automotive electronic control modules operation where actual recoveries from the sale of assets were favorable to original estimates.

 

Segment Profit.  Segment profit decreased $3.9 million, or 38.6%, to $6.2 million (32.0% of segment net sales) for the three months ended September 30, 2003 from $10.1 million (34.6% of segment net sales) for the three months ended September 30, 2002.  Excluding the special charges of $0.1 million recorded during 2003 and income of $0.2 million recorded during 2002, segment profit decreased $3.6 million, or 36.4%, to $6.3 million (32.5% of segment net sales) for the three months ended September 30, 2003 from $9.9 million (33.9% of segment net sales) for the three months ended September 30, 2002.  The decrease was primarily the result of the price and volume changes described above, partially offset by cost reductions driven by our lean and continuous improvement program and other cost reduction initiatives.

 

Other

 

The following table presents net sales and segment loss expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Three Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

4.4

 

100.0

%

$

3.2

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment loss

 

$

(1.4

)

(31.8

)%

$

(1.1

)

(34.4

)%

 

Net Sales.  Net sales increased $1.2 million, or 37.5%, to $4.4 million for the three months ended September 30, 2003 from $3.2 million for the three months ended September 30, 2002.  This increase was primarily attributable to an increase in sales of remanufactured transmissions resulting from our initiative to penetrate the independent aftermarket.

 

Segment Loss.  Segment loss increased $0.3 million, or 27.3%, to a loss of $1.4 million for the three months ended September 30, 2003 from a loss of $1.1 million for the three months ended September 30, 2002.  The increased loss was primarily the result of an increase in costs for additional sales and marketing programs and resources combined with an increase in freight and other product distribution costs as we expanded our product offering in support of our initiative to penetrate the independent aftermarket for remanufactured transmissions.

 

Results of Operations for the Nine Month Period Ended September 30, 2003 Compared to the Nine Month Period Ended September 30, 2002.

 

Income from continuing operations decreased $11.2 million, or 35.7%, to $20.2 million for the nine months ended September 30, 2003 from $31.4 million for the nine months ended September 30, 2002.  Income from continuing operations per diluted share was $0.83 for the nine months ended September 30, 2003 as compared to $1.31 for the nine months ended September 30, 2002.  Included in our results for the nine months ended September 30, 2003 are special charges of

 

21



 

$1.3 million (net of tax) primarily related to the closure of our transmission remanufacturing facility located in Mahwah, New Jersey.  Our results for the nine months ended September 30, 2002 include (i) charges totaling $2.8 million (net of tax) related to the redemption of our 12% senior subordinated notes due 2004 and termination of our old credit facility, which were reclassified from extraordinary items to income from continuing operations before income taxes per the provisions of Statement of Financial Accounting Standards No. 145 (adopted on January 1, 2003), (ii) income of $1.1 million (net of tax), for certain non-operating income items primarily related to income tax refunds and associated interest income and (iii) income of $0.2 million (net of tax) for an adjustment to special charges.  Excluding these items, income from continuing operations decreased $11.4 million primarily as a result of:

 

                  price concessions provided to certain customers in our Drivetrain and Logistics segments as a result of negotiating and extending certain agreements;

 

                  volume declines and associated disruptions in our Drivetrain segment caused by the implementation by certain of our OE customers of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units; and

 

                  a reduction in volume due to the run-out of certain programs in our Drivetrain and Logistics segments, including an OnStar telematics modification program, the Kia transmission remanufacturing program, the bulk collateral fulfillment program for AT&T Wireless Services, and the material recovery and core qualification programs for Ford,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program; and

 

                  benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Net Sales

 

Net sales decreased $33.0 million, or 10.6%, to $279.5 million for the nine months ended September 30, 2003 from $312.5 million for the nine months ended September 30, 2002.  This decrease was primarily due to:

 

                  lower volumes of Chrysler, Ford and General Motors remanufactured transmissions due to the OEMs’ implementation of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  price concessions provided to certain customers in our Drivetrain and Logistics segments as a result of negotiating and extending certain agreements; and

 

                  a reduction in volume due to the run-out of certain programs in our Drivetrain and Logistics segments, including an OnStar telematics modification program, the Kia transmission remanufacturing program, the bulk collateral fulfillment program for AT&T Wireless Services, and the material recovery and core qualification programs for Ford,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program, which began in late 2002; and

 

                  an increase in sales to General Motors of approximately $10 million related to a program that began in July, 2002 under which we charge General Motors for previously consigned direct material costs plus a fee for materials management and inventory carrying costs.

 

22



 

Of our revenues for the nine months ended September 30, 2003 and 2002, sales to Ford accounted for 35.8% and 37.8%, DaimlerChrysler accounted for 19.3% and 22.4%, AT&T Wireless Services accounted for 16.0% and 18.0% and General Motors accounted for 9.3% and 8.4%, respectively. Additionally, sales to Honda increased from zero for the nine months ended September 30, 2002 to 5.7% of the Company’s revenues for the nine months ended September 30, 2003.

 

Gross Profit

 

Gross profit decreased $28.5 million, or 26.4%, to $79.6 million for the nine months ended September 30, 2003 from $108.1 million for the nine months ended September 30, 2002.  The decrease was primarily the result of the factors described above under “Net Sales” combined with inefficiencies and other disruption costs associated with the closure of our Mahwah, New Jersey remanufacturing facility and transition of production to Oklahoma City, Oklahoma, partially offset by benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Gross profit as a percentage of net sales decreased to 28.5% for the nine months ended September 30, 2003 from 34.6% for the nine months ended September 30, 2002.

 

Selling, General and Administrative Expenses

 

SG&A expense decreased $6.1 million, or 12.8%, to $41.4 million for the nine months ended September 30, 2003 from $47.5 million for the nine months ended September 30, 2002.  The decrease was primarily the result of benefits from our on-going lean and continuous improvement program and other cost reduction initiatives combined with reduced compensation expense related to our incentive compensation program, partially offset by an increase in growth support costs related to our initiative to penetrate the independent aftermarket.  As a percentage of net sales, SG&A expense decreased to 14.8% for the nine months ended September 30, 2003 from 15.2% for the nine months ended September 30, 2002.

 

Amortization of Intangible Assets

 

Amortization of intangible assets remained constant at $0.3 million for the nine months ended September 30, 2003 and 2002.

 

Special Charges

 

During the nine months ended September 30, 2003, we recorded $2.1 million of special charges including (i) $1.8 million for our Drivetrain Remanufacturing segment related to the closure of our Mahwah facility, consisting of $1.1 million of exit and other costs primarily associated with the relocation to the facility in Oklahoma City, $1.0 million for severance and related costs, and $0.2 million of inventory write-downs (classified as Cost of Sales Products – Special Charges), partially offset by income of $0.5 related to the reversal of a special charge accrual established during 2001 for expected idle capacity costs at this plant, (ii) $0.2 million in our Logistics segment for termination benefits and exit and other costs associated with cost reduction activities in this segment and (iii) $0.1 million of severance and related costs as part of a corporate cost reduction program.

 

During the nine months ended September 30, 2002, we recorded income of $0.3 million from the reversal of provisions previously established (i) primarily for asset write-downs related to the shut-down of our remanufactured automotive electronic control modules operation where actual recoveries from the sale of assets were favorable to original estimates and (ii) for severance and related costs primarily related to the consolidation of our information systems groups that are no longer expected to be incurred.

 

23



 

Income from Operations

 

Income from operations decreased $24.7 million, or 40.7%, to $36.0 million for the nine months ended September 30, 2003 from $60.7 million for the nine months ended September 30, 2002.  This decrease was primarily the result of the factors described above under “Gross Profit” and “Selling, General and Administrative Expenses.”

 

As a percentage of net sales, income from operations decreased to 12.9% in 2003 from 19.4% in 2002.

 

Interest Income

 

Interest income increased $0.1 million to $2.1 million for the nine months ended September 30, 2003 from $2.0 million for the nine months ended September 30, 2002.  During the nine months ended September 30, 2002, we recorded $0.3 million of interest income related to federal and state income tax refunds. Excluding this impact, interest income increased $0.4 million, which was largely due to interest income earned on our increased cash balances invested in cash and cash equivalents during 2003 as compared to 2002.

 

Redemption of Senior Notes

 

During the nine months ended September 30, 2002, we recorded a charge of $3.0 million, related to the payment of a call premium and the write-off of previously capitalized debt issuance costs in connection with the redemption of our senior subordinated notes.  This charge was previously classified as an extraordinary item of $1.9 million, net of income tax benefits of $1.1 million, but was reclassified to income from continuing operations before income taxes pursuant to our adoption of SFAS No. 145 on January 1, 2003.

 

Termination of Credit Facility

 

During the nine months ended September 30, 2002, we recorded a charge of $1.5 million, related to the write-off of previously capitalized debt issuance costs in connection with the termination of our old credit facility.  This charge was previously classified as an extraordinary item of $0.9 million, net of income tax benefits of $0.6 million, but was reclassified to income from continuing operations before income taxes pursuant to our adoption of SFAS No. 145 on January 1, 2003.

 

Interest Expense

 

Interest expense decreased $3.5 million, or 35.7%, to $6.3 million for the nine months ended September 30, 2003 from $9.8 million for the nine months ended September 30, 2002.  This decrease was primarily due to a reduction in debt outstanding combined with a general decline in interest rates and the use of debt with lower interest rates.

 

24



 

Reportable Segments

 

Drivetrain Remanufacturing Segment

 

The following table presents net sales and segment profit expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Nine Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

202.8

 

100.0

%

$

216.3

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment profit before special charges

 

$

21.4

 

10.6

%

$

36.3

 

16.8

%

 

 

 

 

 

 

 

 

 

 

Less:  Special charges

 

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Segment profit

 

$

19.6

 

9.7

%

$

36.3

 

16.8

%

 

Net Sales.  Net sales decreased $13.5 million, or 6.2%, to $202.8 million for the nine months ended September 30, 2003 from $216.3 million for the nine months ended September 30, 2002.  The decrease was primarily due to:

 

                  lower volumes of Chrysler, Ford and General Motors remanufactured transmissions due to the OEMs’ implementation of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units; and

 

                  price concessions provided to certain customers as a result of negotiating and extending certain agreements,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program, which began in late 2002; and

 

                  an increase in sales to General Motors of approximately $10 million related to a program that began in July, 2002 under which we charge General Motors for previously consigned direct material costs plus a fee for materials management and inventory carrying costs.

 

Sales to Ford accounted for 46.6% and 51.2%, DaimlerChrysler accounted for 26.6% and 32.4%, and General Motors accounted for 10.3% and 7.3% of segment revenues for the nine months ended September 30, 2003 and 2002, respectively.  Additionally, sales to Honda increased from zero for the nine months ended September 30, 2002 to 7.8% of segment revenues for the nine months ended September 30, 2003.

 

Special Charges.  During the nine months ended September 30, 2003, we recorded net special charges of $1.8 million related to the closure of our transmission remanufacturing facility located in Mahwah, New Jersey, consisting of $1.0 million for severance and related costs, $1.1 million of exit and other costs primarily associated with the relocation to the facility in Oklahoma City, Oklahoma and $0.2 million of inventory write-downs, partially offset by income of $0.5 related to the reversal of a special charge accrual established during 2001 for expected idle capacity costs at the New Jersey plant.

 

Segment Profit.  Segment profit decreased $16.7 million, or 46.0%, to $19.6 million (9.7% of segment net sales) for the nine months ended September 30, 2003 from $36.3 million (16.8% of segment net sales) for the nine months ended September 30, 2002.  Excluding the special charges of $1.8 million recorded during 2003, segment profit decreased $14.9 million, or 41.0%, to $21.4 million (10.6% of segment net sales) for the nine months ended September 30, 2003.  This decrease was primarily due to:

 

25



 

                  volume declines and associated disruptions in our Drivetrain segment caused by the implementation by certain of our OE customers of new policies governing repair-versus-replace decisions made by their dealers in warranty applications, which has resulted in dealers replacing fewer transmissions with remanufactured units;

 

                  the price concessions provided to certain customers; and

 

                  inefficiencies and other disruption costs associated with the closure of our Mahwah, New Jersey remanufacturing facility and transition of production to Oklahoma City, Oklahoma,

 

partially offset by:

 

                  the ramp-up of the Honda transmission remanufacturing program; and

 

                  benefits from our on-going lean and continuous improvement program and other cost reduction initiatives.

 

Logistics Segment

 

The following table presents net sales and segment profit expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Nine Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

63.8

 

100.0

%

$

85.5

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment profit before special charges

 

$

20.4

 

32.0

%

$

25.8

 

30.2

%

 

 

 

 

 

 

 

 

 

 

Less:  Special charges (credits)

 

0.2

 

 

 

(0.2

)

 

 

 

 

 

 

 

 

 

 

 

 

Segment profit

 

$

20.2

 

31.7

%

$

26.0

 

30.4

%

 

Net Sales.  Net sales decreased $21.7 million, or 25.4%, to $63.8 million for the nine months ended September 30, 2003 from $85.5 million for the nine months ended September 30, 2002.  This decrease was primarily attributable to:

 

                  price reductions granted to AT&T Wireless Services in connection with the renewal of our contract at the end of 2002 and subsequent renegotiation and extension of that contract in July 2003;

 

                  a decline in sales for value-added warehouse and distribution services to AT&T Wireless;

 

                  a decline in revenues related to the wind-down of an OnStar telematics modification program;

 

                  a decline in revenues as services we performed for AT&T Wireless Services related to the distribution of collateral marketing materials were transitioned to the printer of those materials; and

 

                  a decline in revenues related to material recovery and core qualification for Ford.

 

In the future, we expect revenues in this segment to begin increasing as several new programs with AT&T Wireless Services and Cingular are implemented. Sales to AT&T Wireless Services accounted for 70.0% and 65.9% of segment revenues for the nine months ended September 30, 2003 and 2002, respectively.

 

26



 

Special Charges.  During the nine months ended September 30, 2003, we recorded special charges of $0.2 million for termination benefits and exit and other costs associated with cost reduction activities in this segment.

 

During the nine months ended September 30, 2002, we recorded income of $0.2 million from the reversal of provisions previously established primarily for asset write-downs related to the shut-down of our remanufactured automotive electronic control modules operation where actual recoveries from the sale of assets were favorable to original estimates.

 

Segment Profit.  Segment profit decreased $5.8 million, or 22.3%, to $20.2 million (31.7% of segment net sales) for the nine months ended September 30, 2003 from $26.0 million (30.4% of segment net sales) for the nine months ended September 30, 2002.  Excluding the special charges of $0.2 million recorded during 2003 and income of $0.2 million recorded during 2002, segment profit decreased $5.4 million, or 20.9%, to $20.4 million (32.0% of segment net sales) for the nine months ended September 30, 2003 from $25.8 million (30.2% of segment net sales) for the nine months ended September 30, 2002.  The decrease was primarily the result of changes in the price, volume and mix of revenues described above, offset in part by the benefits of our lean and continuous improvement program and other cost reductions.

 

Other

 

The following table presents net sales and segment loss expressed in millions of dollars and as a percentage of net sales:

 

 

 

For the Nine Months Ended September 30,

 

 

 

2003

 

2002

 

Net sales

 

$

12.9

 

100.0

%

$

10.8

 

100.0

%

 

 

 

 

 

 

 

 

 

 

Segment loss

 

$

(3.8

)

(29.5

)%

$

(1.8

)

(16.7

)%

 

Net Sales.  Net sales increased $2.1 million, or 19.4%, to $12.9 million for the nine months ended September 30, 2003 from $10.8 million for the nine months ended September 30, 2002.  This increase was primarily attributable to an increase in sales of remanufactured transmissions resulting from our initiative to penetrate the independent aftermarket.

 

Segment Loss.  Segment loss increased $2.0 million, or 111.1%, to a loss of $3.8 million for the nine months ended September 30, 2003 from a loss of $1.8 million for the nine months ended September 30, 2002.  The increased loss was primarily the result of an increase in costs for additional sales and marketing programs and resources combined with an increase in freight and other product distribution costs as we expanded our product offering in support of our initiative to penetrate the independent aftermarket for remanufactured transmissions.

 

Liquidity and Capital Resources

 

We had total cash and cash equivalents on hand of $73.5 million at September 30, 2003.  Net cash provided by operating activities from continuing operations was $36.2 million for the nine-month period then ended.  Net cash used in investing activities of  $12.1 million for the period included (i) $11.1 million primarily related to manufacturing equipment additions within our Drivetrain remanufacturing segment in support of (x) our new Honda remanufactured transmission program, (y) the closure of the leased Mahwah, New Jersey facility and subsequent transfer of production to the facility we own in Oklahoma City, Oklahoma, and (z) other cost reduction initiatives, and (ii) $1.1 million for the acquisition of Automotive Transmission and Transaxles, a small remanufacturer of automatic transmissions for sale to the independent

 

27



 

aftermarket.  Net cash used in financing activities of $16.0 million included net payments of $13.0 million made on our credit facility, $2.5 million in payment of contingent consideration related to previous acquisitions and $0.5 million of payments on capital lease obligations.  We now expect to utilize an additional $1-2 million for capital expenditures during the balance of 2003, for a total of approximately $12-13 million for the year, primarily to support new business, capacity expansion and cost reduction initiatives in each of our businesses.

 

Our credit facility provides for (i) a $75.0 million, five-year term loan payable in quarterly installments in increasing amounts over the five-year period, (ii) a $95.0 million, six-year, two-tranche term loan payable in quarterly installments over the six-year period (with approximately 96% of the outstanding balance payable in the sixth year) and an annual excess cash flow sweep payable as defined in the credit agreement (see prepayment amounts below) and (iii) a $50.0 million, five-year revolving credit facility.  The credit facility also provides for the addition of one or more optional term loans of up to $100.0 million in the aggregate, subject to certain conditions (including the receipt from one or more lenders of the additional commitments that may be requested) and achievement of certain financial ratios.

 

At our election, amounts advanced under the credit facility will bear interest at either (i) the Alternate Base Rate plus a specified margin or (ii) the Eurodollar Rate plus a specified margin.  The Alternate Base Rate is equal to the highest of  (a) the lender’s prime rate, (b) the lender’s base CD rate plus 1.00% or (c) the federal funds effective rate plus 0.50%.  The applicable margins for both Alternate Base Rate and Eurodollar Rate loans are subject to quarterly adjustments based on our leverage ratio as of the end of the four fiscal quarters then completed.  As of September 30, 2003, the margins for the $75.0 million term loan and the $50.0 million revolving facility were 1.25% for Alternate Base Rate loans and 2.25% for Eurodollar Rate loans.  For the $95.0 million term loan, the margins were 2.00% for Alternate Base Rate loans and 3.00% for Eurodollar Rate loans as of September 30, 2003.  As of September 30, 2003 and December 31, 2002 we were in compliance with all covenants of our credit facility.

 

During the fourth quarter of 2002, we made an optional prepayment of $6.0 million, representing a portion of the excess cash flow sweep payable in connection with the first anniversary of the credit agreement.  The $4.5 million balance of the excess cash flow sweep was paid on February 11, 2003. Based on current projections of 2003 excess cash flow, we anticipate being required to make a mandatory prepayment of $10-$12 million to be due during the first quarter of 2004. Due to the contingent nature of this prepayment, this amount is currently classified in long-term liabilities on the balance sheet.

 

As of September 30, 2003, our borrowing capacity under the revolving portion of our credit facility was $46.8 million.  In addition, we had cash and cash equivalents on hand of $73.5 million at September 30, 2003.  Together these items total $120.3 million.

 

As part of an ownership agreement we have for a 45% interest in an unconsolidated subsidiary, we have given the subsidiary’s bank a $0.9 million letter of credit in the event of the subsidiary’s default on outstanding debt.

 

See Note 13 under “Item 1. - Financial Statements” for information regarding other contingencies.

 

As of December 31, 2002 we had approximately $49 million in federal and state net operating loss carryforwards available as an offset to future taxable income.  During 2003, a portion of these loss carryforwards were utilized against current-year taxable income.

 

We believe that cash on hand, cash flow from operations and existing borrowing capacity will be sufficient to fund ongoing operations and budgeted capital expenditures.  In pursuing future acquisitions, we will continue to consider the effect any such acquisition costs may have on liquidity.  In order to consummate such acquisitions, we may need to seek funds through additional borrowings or equity financing.

 

28



 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

Derivative Financial Instruments

 

The Company does not hold or issue derivative financial instruments for trading purposes.  The Company uses derivative financial instruments to manage its exposure to fluctuations in interest rates.  Neither the aggregate value of these derivative financial instruments nor the market risk posed by them is material to the Company.

 
Interest Rate Exposure

 

Based on the Company’s overall interest rate exposure during the nine months ended September 30, 2003, and assuming similar interest rate volatility in the future, a near-term (12 months) change in interest rates would not materially affect the Company’s consolidated financial position, results of operation or cash flows.  A 10% change in the rate of interest would not have a material effect on the Company’s financial position, results of operation or cash flows.

 

Foreign Exchange Exposure

 

The Company has one foreign operation that exposes it to translation risk when the local currency financial statements are translated to U.S. dollars.  Since changes in translation risk are reported as adjustments to stockholders’ equity, a 10% change in the foreign exchange rate would not have a material effect on the Company’s financial position, results of operation or cash flows.

 

Item 4.  Controls and Procedures

 

Our management, including Chief Executive Officer Michael T. DuBose and Chief Financial Officer Barry C. Kohn, have evaluated our disclosure controls and procedures as of the end of the quarter covered by this report.  Under rules promulgated by the Securities and Exchange Commission, disclosure controls and procedures are defined as those “controls or other procedures of an issuer that are designed to ensure that information required to be disclosed by the issuer in the reports filed or submitted by it under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the Commission’s rules and forms.”  Based on the evaluation of our disclosure controls and procedures, management determined that such controls and procedures were effective as of September 30, 2003, the date of the conclusion of the evaluation.

 

Further, there were no significant changes in the internal controls or in other factors that could significantly affect these controls after September 30, 2003, the date of the conclusion of the evaluation of disclosure controls and procedures.

 

There were no changes in our internal control over financial reporting that occurred during the third quarter of 2003 that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

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AFTERMARKET TECHNOLOGY CORP.

 

Part II.    Other Information

 

Item 6. — Exhibits and Reports on Form 8-K

 

(a)               Exhibits

 

31.1             Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer.

 

31.2             Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer.

 

32.1             Section 1350 Certification of Chief Executive Officer.

 

32.2             Section 1350 Certification of Chief Financial Officer.

 

(b)              Reports on Form 8-K:

(1)          On our report dated July 7, 2003 we furnished, under “Item 9. Regulation FD Disclosure” and provided under “Item 12. Results of Operations and Financial Condition”, a press release containing certain information regarding new customer agreements and financial projections for fiscal 2003.

 

(2)          On our report dated July 29, 2003 we furnished, under “Item 9. Regulation FD Disclosure” and provided under “Item 12. Results of Operations and Financial Condition”, a press release containing the financial results for the three and six months ended June 30, 2003 and financial projections for fiscal 2003.

 

(3)          On our amended report dated July 29, 2003 we furnished, under “Item 12. Results of Operations and Financial Condition”, the press release containing the financial results for the three and six months ended June 30, 2003 and financial projections for fiscal 2003, amended to include inadvertently omitted (i) financial projections table and (ii) footnotes for reconciliation of GAAP to non-GAAP financial measures and (iii) explanation of non-GAAP financial measures.

 

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AFTERMARKET TECHNOLOGY CORP.

 

 

Signatures

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

 

AFTERMARKET TECHNOLOGY CORP.

 

 

 

 

Date:     October 28, 2003

/s/ Barry C. Kohn

 

 

Barry C. Kohn, Chief Financial Officer

 

 

                  Barry C. Kohn is signing in the dual capacities as i) the principal financial officer, and ii) a duly authorized officer of the company.

 

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