UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549

FORM 10-Q

x
 
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
   
SECURITIES EXCHANGE ACT OF 1934
     
   
For the quarterly period ended March 31, 2009
     
   
OR
     
o
 
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
   
SECURITIES EXCHANGE ACT OF 1934
     
   
For the transition period from ________________ to ________________

Commission file number:  1-10776

CALGON CARBON CORPORATION
(Exact name of registrant as specified in its charter)

Delaware
 
25-0530110
(State or other jurisdiction of
 
(I.R.S. Employer
incorporation or organization)
 
Identification No.)
     
P.O. Box 717, Pittsburgh, PA
 
15230-0717
(Address of principal executive offices)
 
(Zip Code)

(412) 787-6700
(Registrant’s telephone number, including area code)

[None]
(Former name, former address and former fiscal year, if changed since last report)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes x                                           No  o

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).
Yes o                                           No  o

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company.  See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

Large accelerated filer o
Accelerated filer  x
   
Non-accelerated filer  o  (Do not check if a smaller reporting company)
Smaller reporting company  o

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes o           No  x

Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.

Class
 
Outstanding at April 30, 2009
[Common Stock, $.01 par value per share]
 
54,723,573  shares

 
 

 
 
CALGON CARBON CORPORATION
FORM 10-Q
QUARTER ENDED March 31, 2009

The Quarterly Report on Form 10-Q contains historical information and forward-looking statements.  Statements looking forward in time are included in this Form 10-Q pursuant to the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995.  They involve known and unknown risks and uncertainties that may cause the Company’s actual results in the future to differ from performance suggested herein.  In the context of forward-looking information provided in this Form 10-Q and in other reports, please refer to the discussion of risk factors detailed in, as well as the other information contained in the Company’s filings with the Securities and Exchange Commission.

I N D E X

     
Page
PART 1 – CONDENSED CONSOLIDATED FINANCIAL INFORMATION
   
       
Item 1.
Condensed Consolidated Financial Statements
   
       
 
Introduction to the Condensed Consolidated Financial Statements
 
2
       
 
Condensed Consolidated Statements of Income (unaudited)
 
3
       
 
Condensed Consolidated Balance Sheets (unaudited)
 
4
       
 
Condensed Consolidated Statements of Cash Flows (unaudited)
 
5
       
 
Notes to Condensed Consolidated Financial Statements (unaudited)
 
6
       
Item 2.
Management's Discussion and Analysis of Results of Operations and Financial Condition
 
36
Item 3.
Qualitative and Quantitative Disclosures about Market Risk
 
48
       
Item 4.
Controls and Procedures
 
48
       
PART II - OTHER INFORMATION
   
       
Item 1.
Legal Proceedings
 
49
       
Item 1a.
Risk Factors
 
49
       
Item 2c.
Unregistered Sales of Equity Securities and Use of Proceeds
 
49
       
Item 6.
Exhibits
 
49
       
SIGNATURES
 
50
       
CERTIFICATIONS
   
 
 
1

 

PART I – CONDENSED CONSOLIDATED FINANCIAL INFORMATION

Item 1.  Condensed Consolidated Financial Statements

INTRODUCTION TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

The unaudited interim condensed consolidated financial statements included herein have been prepared by Calgon Carbon Corporation and subsidiaries (the Company), without audit, pursuant to the rules and regulations of the Securities and Exchange Commission.  Certain information and footnote disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations.  Management of the Company believes that the disclosures are adequate to make the information presented not misleading when read in conjunction with the Company's audited consolidated financial statements and the notes included therein for the year ended December 31, 2008, as filed with the Securities and Exchange Commission by the Company in Form 10-K.

In management’s opinion, the unaudited interim condensed consolidated financial statements reflect all adjustments, which are of a normal and recurring nature, and which are necessary for a fair presentation, in all material respects, of financial results for the interim periods presented.  Operating results for the first three months of 2009 are not necessarily indicative of the results that may be expected for the year ending December 31, 2009.

 
2

 

CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF INCOME
(Dollars in Thousands Except Share and Per Share Data)
(Unaudited)

   
Three Months Ended
 
   
March 31,
 
   
2009
   
2008*
 
             
Net sales
  $ 85,952     $ 87,420  
Net sales to related parties
    4,681       2,911  
Total
    90,633       90,331  
                 
Cost of products sold (excluding depreciation)
    61,214       61,765  
Depreciation and amortization
    3,776       3,926  
Selling, general and administrative expenses
    15,745       15,200  
Research and development expenses
    962       1,091  
Gain on AST Settlement (See Note 7)
    -       (9,250 )
      81,697       72,732  
                 
Income from operations
    8,936       17,599  
                 
Interest income
    127       432  
Interest expense
    (21 )     (2,087 )
Other expense – net
    (428 )     (90 )
                 
Income from operations before income tax and equity in income from equity investments
    8,614       15,854  
                 
Income tax provision
    3,081       5,919  
                 
Income from operations before equity in income from equity investments
    5,533       9,935  
                 
Equity in income from equity investments
    441       438  
                 
Net income
  $ 5,974     $ 10,373  
                 
Net income per common share
               
Basic
  $ 0.11     $ .26  
Diluted
    0.11       .20  
                 
Weighted average shares outstanding
               
Basic
    54,117,118       40,240,397  
Diluted
    56,079,039       51,756,120  
 
*
Results have been retrospectively adjusted to incorporate the adoption of FASB Staff Position APB 14-1 “Accounting for Convertible Debt Instruments That May Be Settled in Cash upon Conversion (Including Partial Cash Settlement)” (See Note 9).
 
The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 
3

 

CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands)
(Unaudited)

   
March 31,
   
December 31,
 
   
2009
   
2008*
 
ASSETS
           
Current assets:
           
Cash and cash equivalents
  $ 13,874     $ 16,750  
Receivables (net of allowance of $1,803 and $1,596)
    61,209       62,300  
Receivables from related parties
    3,809       2,215  
Revenue recognized in excess of billings on uncompleted contracts
    5,454       8,870  
Inventories
    98,731       93,725  
Deferred income taxes – current
    9,252       8,911  
Other current assets
    5,717       7,817  
Total current assets
    198,046       200,588  
                 
Property, plant and equipment, net
    130,575       122,960  
Equity investments
    11,087       11,747  
Intangibles
    5,594       5,930  
Goodwill
    26,220       26,340  
Deferred income taxes – long-term
    13,846       13,129  
Other assets
    6,033       6,568  
                 
Total assets
  $ 391,401     $ 387,262  
                 
LIABILITIES AND SHAREHOLDERS’ EQUITY
               
                 
Current liabilities:
               
Accounts payable and accrued liabilities
  $ 43,544     $ 39,647  
Billings in excess of revenue recognized on uncompleted contracts
    4,483       4,639  
Accrued interest
    43       140  
Payroll and benefits payable
    7,404       10,522  
Accrued income taxes
    1,890       1,088  
Short-term debt
    1,608       1,605  
Current portion of long-term debt
    7,994       7,903  
Total current liabilities
    66,966       65,544  
                 
Deferred income taxes – long-term
    167       242  
Accrued pension and other liabilities
    68,146       68,199  
                 
Total liabilities
    135,279       133,985  
                 
Commitments and contingencies (Note 7)
               
                 
Shareholders’ equity:
               
                 
Common shares, $.01 par value, 100,000,000 shares authorized, 57,157,108 and 56,961,297 shares issued
    572       570  
Additional paid-in capital
    154,833       153,766  
Retained earnings
    139,980       134,006  
Accumulated other comprehensive loss
    (10,081 )     (6,450 )
      285,304       281,892  
Treasury stock, at cost, 2,945,158 and 2,902,264 shares
    (29,182 )     (28,615 )
                 
Total shareholders’ equity
    256,122       253,277  
Total liabilities and shareholders’ equity
  $ 391,401     $ 387,262  
 
*
Results have been retrospectively adjusted to incorporate the adoption of FASB Staff Position APB 14-1 “Accounting for Convertible Debt Instruments That May Be Settled in Cash upon Conversion (Including Partial Cash Settlement)” (See Note 9).

 The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 
4

 

CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
(Unaudited)

   
Three Months Ended
 
   
March 31,
 
   
2009
   
2008*
 
             
Cash flows from operating activities
           
Net income
  $ 5,974     $ 10,373  
Adjustments to reconcile net income to net cash provided by operating activities:
               
Depreciation and amortization
    3,776       3,926  
Equity in income from equity investments
    (441 )     (438 )
Employee benefit plan provisions
    1,363       515  
Stock-based compensation
    536       823  
Deferred income tax
    (859 )     917  
Changes in assets and liabilities:
               
(Increase) decrease in receivables
    (1,223 )     29  
Increase in inventories
    (6,004 )     (1,314 )
Decrease in revenue in excess of billings on uncompleted contracts and other current assets
    5,796       1,321  
Decrease in accounts payable, accrued liabilities, and accrued interest
    (1,452 )     (5,523 )
Increase in accrued income taxes
    894       2,117  
Pension contributions
    (509 )     (4,133 )
Other items – net
    853       1,195  
Net cash provided by operating activities
    8,704       9,808  
                 
Cash flows from investing activities
               
Property, plant and equipment expenditures
    (11,132 )     (6,617 )
Net cash used in investing activities
    (11,132 )     (6,617 )
                 
Cash flows from financing activities
               
Treasury stock purchased
    (567 )     -  
Common stock issued
    430       1,103  
Excess tax benefit from stock-based compensation
    490       742  
Net cash provided by financing activities
    353       1,845  
                 
Effect of exchange rate changes on cash
    (801 )     (205 )
                 
(Decrease) increase in cash and cash equivalents
    (2,876 )     4,831  
Cash and cash equivalents, beginning of period
    16,750       30,304  
Cash and cash equivalents, end of period
  $ 13,874     $ 35,135  
 
*
Results have been retrospectively adjusted to incorporate the adoption of FASB Staff Position APB 14-1 “Accounting for Convertible Debt Instruments That May Be Settled in Cash upon Conversion (Including Partial Cash Settlement)” (See Note 9).

The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 
5

 

CALGON CARBON CORPORATION
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
(Unaudited)
 
1.
Inventories

   
March 31, 2009
   
December 31, 2008
 
             
Raw materials
  $ 26,971     $ 27,241  
Finished goods
    71,760       66,484  
 
  $ 98,731     $ 93,725  

2. 
Supplemental Cash Flow Information

Cash paid for interest during the three months ended March 31, 2009 and 2008 was $0.3 million and $2.1 million, respectively.  Income taxes paid, net of refunds, were $ 0.7 million and $2.7 million, for the three months ended March 31, 2009 and 2008, respectively.

The Company has reflected $1.8 million of its capital expenditures as a non-cash increase in accounts payable and accrued liabilities for the three months ended March 31, 2009.

3.
Dividends

The Company’s Board of Directors did not declare or pay a dividend for the quarters ended March 31, 2009 and 2008.

4.
Comprehensive Income
   
Three Months Ended March 31,
 
             
   
2009
   
2008
 
             
Net income
  $ 5,974     $ 10,373  
Other comprehensive income (loss), net of taxes
    (3,631 )     3,900  
Comprehensive income
  $ 2,343     $ 14,273  

The only matters contributing to the other comprehensive (loss) during the three months ended March 31, 2009 was the foreign currency translation adjustment of $(3.4) million, the changes in employee benefit accounts of $0.4 million, and the change in the fair value of the derivative instruments of $(0.6) million.  The only matters contributing to the other comprehensive income during the three months ended March 31, 2008 was the foreign currency translation adjustment of $3.4 million, the changes in employee benefit accounts of $0.1 million, and the change in the fair value of the derivative instruments of $0.4 million.

 
6

 

5.      Segment Information

The Company’s management has identified three segments based on product line and associated services.  Those segments include Activated Carbon and Service, Equipment, and Consumer.  The Company’s chief operating decision maker, its chief executive officer, receives and reviews financial information in this format.  The Activated Carbon and Service segment manufactures granular activated carbon for use in applications to remove organic compounds from liquids, gases, water, and air.  This segment also consists of services related to activated carbon including reactivation of spent carbon and the leasing, monitoring, and maintenance of carbon fills at customer sites.  The service portion of this segment also includes services related to the Company’s ion exchange technologies for treatment of groundwater and process streams.  The Equipment segment provides solutions to customers’ air and liquid process problems through the design, fabrication, and operation of systems that utilize the Company’s enabling technologies:  carbon adsorption, ultraviolet light, and advanced ion exchange separation.  The Consumer segment brings the Company’s purification technologies directly to the consumer in the form of products and services including carbon cloth and activated carbon for household odors. The following segment information represents the results of the Company’s continuing operations:

 
 
 
Three Months Ended
 
   
March 31,
 
             
   
2009
   
2008
 
             
Net sales
           
Activated Carbon and Service
  $ 77,763     $ 76,898  
Equipment
    10,899       9,697  
Consumer
    1,971       3,736  
    $ 90,633     $ 90,331  
                 
Income (loss) from operations before depreciation and amortization
               
Activated Carbon and Service
  $ 11,882     $ 17,376  
Equipment
    975       3,443  
Consumer
    (145 )     706  
      12,712       21,525  
Depreciation and amortization
               
Activated Carbon and Service
    3,360       3,483  
Equipment
    302       318  
Consumer
    114       125  
      3,776       3,926  
                 
Income from operations
    8,936       17,599  
                 
Reconciling items:
               
Interest income
    127       432  
Interest expense
    (21 )     (2,087 )
Other expense – net
    (428 )     (90 )
Income from operations before income tax and equity in income from equity investments
  $ 8,614     $ 15,854  
 
 
7

 
   
March 31, 2009
   
December 31, 2008
 
Total Assets
           
Activated Carbon and Service
  $ 334,281     $ 334,675  
Equipment
    43,326       38,867  
Consumer
    13,794       13,720  
Consolidated total assets
  $ 391,401     $ 387,262  

6.   Derivative Instruments

The Company’s corporate and foreign subsidiaries use foreign currency forward contracts and foreign exchange option contracts to limit the exposure of exchange rate fluctuations on certain foreign currency receivables, payables, and other known and forecasted transactional exposures for periods consistent with the expected cash flow of the underlying transactions.  The foreign currency forward and foreign exchange option contracts generally mature within eighteen months and are designed to limit exposure to exchange rate fluctuations.  The Company uses cash flow hedges to limit the exposure to changes in natural gas prices.  The natural gas forward contracts generally mature within one to thirty-six months.  The Company also has a ten-year foreign currency swap agreement to fix the foreign exchange rate on a $6.5 million intercompany loan between the Company and its foreign subsidiary, Chemviron Carbon Ltd.  Since its inception, the foreign currency swap has been treated as a foreign exchange cash flow hedge.

The Company accounts for its derivative instruments under Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities,” as amended (“SFAS No. 133”).  This standard requires recognition of all derivatives as either assets or liabilities at fair value and may result in additional volatility in both current period earnings and other comprehensive income as a result of recording recognized and unrecognized gains and losses from changes in the fair value of derivative instruments.

In March 2008, the FASB issued Statement of Financial Accounting Standards No. 161, “Disclosures about Derivative Instruments and Hedging Activities – an amendment of FASB Statement No. 133” (“SFAS No. 161”). SFAS No. 161 amends and expands the disclosure requirements of SFAS No. 133 to provide qualitative and quantitative information on how and why an entity uses derivative instruments, how derivative instruments and related hedged items are accounted for under SFAS No. 133 and its related interpretations, and how derivative instruments and related hedged items affect an entity’s financial position, financial performance and cash flows. The Company adopted SFAS No. 161 on January 1, 2009, as required.

 
8

 

The fair value of outstanding derivative contracts recorded as assets in the accompanying Consolidated Balance Sheets were as follows:

       
March 31,
   
December 31,
 
Asset Derivatives
 
Balance Sheet Locations
 
2009
   
2008
 
Derivatives designated as hedging instruments under SFAS No. 133:
               
Foreign Exchange Contracts
 
Other current assets
  $ 2,154     $ 1,153  
Currency Swap
 
Other assets
    667       662  
Natural Gas Contracts
 
Other assets
    2       0  
                     
Total derivatives designated as hedging instruments under SFAS No. 133
        2,823       1,815  
                     
Derivatives not designated as hedging instruments under SFAS No. 133:
                   
Foreign Exchange Contracts
 
Other current assets
  $ 10     $ 14  
                     
Total derivatives not designated as hedging instruments under SFAS No. 133
 
 
   
10
      14   
                     
Total Asset derivatives
 
 
  $  2,833     $ 1,829  

The fair value of outstanding derivative contracts recorded as liabilities in the accompanying Consolidated Balance Sheets were as follows:

       
March 31,
   
December 31,
 
Liability Derivatives
 
Balance Sheet Locations
 
2009
   
2008
 
Derivatives designated as hedging instruments under SFAS No. 133:
               
Foreign Exchange Contracts
 
Accounts payable and accrued liabilities
  $ 186     $ 63  
Natural Gas Contracts
 
Accounts payable and accrued liabilities
    2,312       1,323  
Natural Gas Contracts
 
Accrued Pension and other liabilities
    1,552       1,048  
                     
Total derivatives designated as hedging instruments under SFAS No. 133
        4,050       2,434  
                     
Derivatives not designated as hedging instruments under SFAS No. 133:
                   
Foreign Exchange Contracts
 
Accounts payable and accrued liabilities
  $ 8     $ 39  
                     
Total derivatives not designated as hedging instruments under SFAS No. 133
        8       39  
                     
Total Liability derivatives
      $ 4,058     $ 2,473  

 
9

 

Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date.  The fair value hierarchy distinguishes between (1) market participant assumptions developed based on market data obtained from independent sources (observable inputs) and (2) an entity’s own assumptions about market participant assumptions developed based on the best information available in the circumstances (unobservable inputs).  The fair value hierarchy consists of three broad levels, which gives the highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1) and the lowest priority to unobservable inputs (Level 3).  The three levels of the fair value hierarchy are described below:

 
·
Level 1 – Quoted prices (unadjusted) in active markets for identical assets or liabilities;
 
·
Level 2 – Inputs, other than the quoted prices in active markets, that are observable either directly or indirectly; and
 
·
Level 3 – Unobservable inputs that reflect the reporting entity’s own assumptions.

In accordance with SFAS No. 157, “Fair Value Measurements,” the fair value of the Company’s foreign exchange forward contracts, foreign exchange option contracts, currency swap, and natural gas forward contracts is determined using Level 2 inputs, which are defined as observable inputs.  The inputs used are from market sources that aggregate data based upon market transactions.

Cash Flow Hedges

For derivative instruments that are designated and qualify as cash flow hedges, the effective portion of the gain or loss on the derivative is reported as a component of other comprehensive income (OCI) and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings.  Gains and losses on the derivative representing either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in current earnings, and were not material for the three month periods ended March 31, 2009 and 2008, respectively.

   
Amount of Gain or (Loss)
 
   
Recognized in OCI on Derivatives
 
   
(Effective Portion)
 
   
Three Months Ended
 
   
March 31,
 
Derivatives in SFAS No. 133 Cash Flow Hedging Relationships:
 
2009
   
2008
 
             
Foreign Exchange Contracts
  $ 1,968     $ (948 )
Currency Swap
    667       (615 )
Natural Gas Contracts
    (3,863 )     1,159  
Total
  $ (1,228 )   $ (404 )

 
10

 


       
Amount of Gain or (Loss)
 
       
Reclassified from Accumulated
 
       
OCI in Income (Effective Portion) *
 
   
Location of Gain or
 
Three Months Ended
 
Derivatives in SFAS No. 133 Cash Flow
 
 (Loss) Recognized in
 
March 31,
 
Hedging Relationships:
 
Income on Derivatives
 
2009
   
2008
 
                 
Foreign Exchange Contracts
 
Cost of products sold
  $ 301     $ -  
Currency Swap
 
Interest expense
    10       (50 )
Natural Gas Contracts
 
Cost of products sold
    (162 )     (162 )
Total
      $ 149     $ (212 )

       
Amount of Gain or (Loss)
 
       
Recognized in Income on
 
       
Derivatives (Ineffective
 
       
Portion and Amount
 
       
Excluded from
 
       
Effectiveness Testing) **
 
   
Location of Gain or
 
Three Months Ended
 
Derivatives in SFAS No. 133 Cash Flow
 
(Loss) Recognized in
 
March 31,
 
Hedging Relationships:
 
Income on Derivatives
 
2009
   
2008
 
                 
Foreign Exchange Contracts
 
Other expense – net
  $ (4 )   $ -  
Currency Swap
 
Other expense – net
    -       -  
Natural Gas Contracts
 
Other expense – net
    -       -  
Total
 
 
  $ (4   $ -  

Assuming market rates remain constant with the rates at March 31, 2009, a loss of $0.6 million is expected to be recognized in earnings over the next 12 months.
** 
For the three months ended March 31, 2009 and 2008, the amount of loss recognized in income represents $4 thousand and zero, respectively, related to the ineffective portion of the hedging relationships.
 
The Company had the following outstanding derivative contracts that were entered into to hedge forecasted transactions:
 
(in thousands except for mmbtu)
 
March 31,
2009
   
December 31,
2008
 
Natural gas contracts (mmbtu)
    1,270,000       1,290,000  
Foreign exchange contracts
  $ 23,428     $ 21,386  
Currency swap
  $ 4,136     $ 4,293  
 
Other

The Company has also entered into certain derivatives to minimize its exposure of exchange rate fluctuations on certain foreign currency receivables, payables, and other known and forecasted transactional exposures.  The Company has not qualified these contracts for hedge accounting treatment and therefore, the fair value gains and losses on these contracts are recorded in earnings as follows:

       
Amount of Gain or (Loss)
 
       
Recognized in Income on
 
       
Derivatives
 
   
Location of Gain or
 
Three Months Ended
 
Derivatives Not Designated as
 
(Loss) Recognized in
 
March 31,
 
Hedging Instruments Under SFAS No. 133:
 
Income on Derivatives
 
2009
   
2008
 
                 
Foreign Exchange Contracts *
 
Other expense – net
  $ (157 )   $ (29 )
Total
      $ (157 )   $ (29 )

As of March 31, 2009 and 2008, these foreign exchange contracts were entered into and settled during the respective periods.

 
11

 

Management’s policy for managing foreign currency risk is to use derivatives to hedge up to 75% of the forecasted intercompany sales to its European subsidiaries.  The hedges involving foreign currency derivative instruments do not span a period greater than eighteen months from the contract inception date.  Management uses various hedging instruments including, but not limited to foreign currency forward contracts, foreign currency option contracts and foreign currency swaps.  Management’s policy for managing natural gas exposure is to use derivatives to hedge from 25% to 100% of the forecasted natural gas requirements.  These cash flow hedges span up to thirty-six months from the contract inception date. Hedge effectiveness is measured on a quarterly basis and any portion of ineffectiveness is recorded directly to the Company’s earnings.

 
12

 

7.
Contingencies

The Company purchased the common stock of Advanced Separation Technologies Incorporated (“AST”) from Progress Capital Holdings, Inc. and Potomac Capital Investment Corporation on December 31, 1996.  On January 12, 1998, the Company filed a claim for unspecified damages in the United States District Court for the Western District of Pennsylvania alleging among other things that Progress Capital Holdings and Potomac Capital Investment Corporation materially breached various AST financial and operational representations and warranties included in the Stock Purchase Agreement and had defrauded the Company.  A jury returned a verdict in favor of the Company and against the defendants in the amount of $10.0 million on January 26, 2007.   After the Court denied all post-trial motions, including the defendants’ motion for a new trial and the Company’s motion for the award of prejudgment interest, all parties appealed to the United States Circuit Court of Appeals for the Third Circuit.  The parties settled the case in January 2008 when the defendants agreed to pay the Company $9.25 million.  This sum was received and recorded into operations during February 2008.  Of the settlement amount recorded into operations, approximately $5.3 million was recorded in the Activated Carbon and Service segment and $4.0 million was recorded in the Equipment segment.

In conjunction with the February 2004 purchase of substantially all of Waterlink’s operating assets and the stock of Waterlink’s U.K. subsidiary, several environmental studies were performed on Waterlink’s Columbus, Ohio property by environmental consulting firms which identified and characterized areas of contamination.  In addition, these firms identified alternative methods of remediating the property, identified feasible alternatives and prepared cost evaluations of the various alternatives.  The Company concluded from the information in the studies that a loss at this property is probable and recorded the liability as a component of noncurrent other liabilities in the Company’s consolidated balance sheet.  At March 31, 2009 and December 31, 2008, the balance recorded was $4.0 million.  Liability estimates are based on an evaluation of, among other factors, currently available facts, existing technology, presently enacted laws and regulations, and the remediation experience of other companies.  The Company has not incurred any environmental remediation expense for the periods ended March 31, 2009 and 2008. It is reasonably possible that a change in the estimate of this obligation will occur as remediation preparation and remediation activity commences in the future.  The ultimate remediation costs are dependent upon, among other things, the requirements of any state or federal environmental agencies, the remediation methods employed, the final scope of work being determined, and the extent and types of contamination which will not be fully determined until experience is gained through remediation and related activities.  The accrued amounts are expected to be paid out over the course of several years once work has commenced.  The Company has yet to make a determination as to when it will proceed with remediation efforts.

On March 8, 2006, the Company and another U.S. producer of activated carbon formally requested that the United States Department of Commerce investigate unfair pricing of certain activated carbon imported from the People’s Republic of China.  The Commerce Department investigated imports of activated carbon from China that is thermally activated using a combination of heat, steam and/or carbon dioxide.  Certain types of activated carbon from China, most notably chemically-activated carbon, were not investigated.

 
13

 

On March 2, 2007, the Commerce Department published its final determination (subsequently amended) that all of the subject merchandise from China was being unfairly priced, or dumped, and thus that special additional duties should be imposed to offset the amount of the unfair pricing.  The final tariff rates ranged from 61.95 percent ad valorem (i.e., of the entered value of the goods) to 228.11 percent ad valorem.  A formal order imposing final tariffs was published on April 27, 2007.  All imports from China remain subject to the order and antidumping tariffs.  Importers of subject activated carbon from China are required to make cash deposits of estimated antidumping tariffs at the time the goods are entered into the United States customs territory.  Deposits of tariffs are subject to future revision based on retrospective reviews conducted by the Commerce Department.  With one limited exception, the amount of tariffs owed for the period of review can decrease or increase retroactively based on the government’s subsequent review of the actual prices at which the entries were sold.

The Company is both a domestic producer and one of the largest U.S. importers (from our wholly-owned subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject to this proceeding.  As such, the Company is involved in the Commerce Department’s proceedings both as a domestic producer (a “petitioner”) and as a foreign exporter (a “respondent”).

As one of two U.S. producers involved as petitioners in the case, the Company is actively involved in ensuring the Commerce Department obtains the most accurate information from the foreign producers and exporters involved in the review, in order to calculate the most accurate results and margins of dumping for the sales at issue.

As an importer of activated carbon from China and in light of the successful antidumping tariff case, the Company was required to pay deposits of estimated antidumping tariffs at the rate of 84.45 percent ad valorem to the Bureau of Customs and Border Protection (“Customs”) on entries made on or after October 11, 2006 through April 9, 2007.   Thereafter, deposits have been paid at 69.54 percent.  Because of limits on the government’s legal authority to impose provisional tariffs prior to issuance of a final determination, entries made between April 9, 2007 and April 19, 2007 were not subject to tariffs.

The Company’s role as an importer that is required to pay tariffs results in a contingent liability related to the final amount of tariffs that will be paid.  The Company has made deposits of estimated tariffs in two ways.  First, estimated tariffs on entries in the period from October 11, 2006 through April 9, 2007 were covered by a bond.  The total amount of tariffs that can be paid on entries in this period is capped as a matter of law, though the Company may receive a refund with interest of any difference due to a reduction in the actual margin of dumping found in the first review.  The Company’s estimated liability for tariffs during this period of $0.8 million is reflected in accounts payable and accrued liabilities on the consolidated balance sheets at March 31, 2009 and  December 31, 2008, respectively.  Second, the Company has been required to post cash deposits of estimated tariffs owed on entries of subject merchandise since April 19, 2007.  The final amount of tariffs owed on these entries may change, and can either increase or decrease depending on the final results of relevant administrative inquiries.  This process is briefly described below.

 
14

 

The amount of estimated antidumping tariffs payable on goods imported into the United States is subject to review and retroactive adjustment based on the actual amount of dumping that is found.  To do this, the Commerce Department conducts periodic reviews of sales made to the first unaffiliated U.S. customer, typically over the prior 12 month period.  These reviews will be possible for at least five years, and can result in changes to the antidumping tariff rate (either increasing or reducing the rate) applicable to any given foreign exporter.  Revision of tariff rates has two effects.  First, it will alter the actual amount of tariffs that Customs will seek to collect for the period reviewed, by either increasing or decreasing the amount to reflect the actual amount of dumping that was found.  Where the actual amount of tariffs owed increases, the government will require payment of the difference plus interest.  Conversely, when the tariff rate decreases, any difference is refunded with interest.  Second, the revised rate becomes the cash deposit rate applied to future entries, and can either increase or decrease the amount of deposits an importer will be required to pay.

The Company currently is in the midst of the first such review.  Because it is the first review conducted under the antidumping tariff order, the review covers the period from October 11, 2006 through March 31, 2008 instead of the typical 12 month period.  The preliminary results of the review were announced on May 1, 2009 and indicated that Calgon Carbon (Tianjin) Co., Ltd.’s tariff rate could increase from 69.54% to 188.57%.  However, other respondents’ preliminary review results indicated a decline to their tariff rates for the review period.  The announced preliminary review results are based on information provided by respondents that has not yet been verified.  Errors may have been made in the review and the important decisions that affect the tariff are subject to reconsideration before the final results of the review are announced.  The respondents, including Calgon Carbon (Tianjin) Co., Ltd., are subject to additional requests for information and on-site verification by the Commerce Department of the accuracy of the information that has been presented.  The review must be completed no later than early November 2009.  Any increase in the tariff assessment rate for this review period would not likely result in an additional payment until 2010, if at all.  In addition, until the tariff rate is finalized in early November 2009, the tariff deposit rate will not change. Should the final tariff rate for Calgon Carbon (Tianjin) Co., Ltd. be at 188.57% for the period October 11, 2006 through March 31, 2008, the Company estimates that additional amounts it could owe, net of amounts it may receive under the Continued Dumping and Subsidy Offset Act of 2000 (see discussion below) could be substantial.  Because there are multiple factors that will influence the final results of the review, the Company is unable to reasonably estimate the amount of any adjustment that may be made to the current tariff deposit rate or the amount of additional deposits or refunds that the Company may owe or receive, respectively.

On April 1, 2009, the Commerce Department published a formal notice allowing parties to request a second annual administrative review of the antidumping tariff order covering the period April 1, 2008 through March 31, 2009.  Requests for review were due no later than April 30, 2009.  In its capacity as a U.S. producer, the Company requested reviews of multiple Chinese exporters.  In its capacity as a Chinese exporter, Calgon Carbon (Tianjin) Co., Ltd. requested its own review.  A notice formally initiating the review will be published in the Federal Register in the coming weeks.

The contingent liability relating to tariffs paid on imports is somewhat mitigated by two factors.  First and foremost, the antidumping tariff order’s disciplinary effect on the market encourages the elimination of dumping through fair pricing.  Separately, pursuant to the Continued Dumping and Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic producer, the Company is eligible to apply for a distribution of a share of certain tariffs collected on entries of subject merchandise from China from October 11, 2006 to September 30, 2007.  In July 2008, the Company applied for such a distribution.  In December 2008, the Company received a distribution of approximately $0.2 million, which reflected 59.57 percent of the total amount available.  The Company anticipates receiving additional amounts in 2009 and future years related to tariffs paid for the period October 11, 2006 through September 30, 2007, though the exact amount is impossible to determine.

 
15

 

By letter dated January 22, 2007, the Company received from the United States Environmental Protection Agency, Region 4 (“EPA”) a report of a hazardous waste facility inspection performed by the EPA and the Kentucky Department of Environmental Protection (“KYDEP”) as part of a Multi Media Compliance Evaluation of the Company’s Big Sandy Plant in Catlettsburg, Kentucky that was conducted on September 20 and 21, 2005.  Accompanying the report was a Notice of Violation (“NOV”) alleging multiple violations of the Federal Resource Conservation and Recovery Act (“RCRA”) and corresponding EPA and KYDEP hazardous waste regulations.  The alleged violations mainly concern the hazardous waste spent activated carbon regeneration facility.  The Company met with the EPA on April 17, 2007 to discuss the inspection report and alleged violations, and submitted written responses in May and June 2007.  In August 2007, the EPA notified the Company that it believes there were still significant violations of RCRA that are unresolved by the information in the Company’s responses, without specifying the particular violations.  During a meeting with the EPA on December 10, 2007, the EPA indicated that the agency would not pursue certain other alleged violations. Based on discussions during the December 10, 2007 meeting, subsequent communications with EPA, and in connection with the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”) Notice referred to below, the Company has taken actions to address and remediate a number of the unresolved alleged violations.  The Company believes that the number of unresolved issues as to alleged continuing violations cited in the January 22, 2007 NOV has been reduced substantially.  The EPA can take formal enforcement action to require the Company to remediate any or all of the unresolved alleged continuing violations which could require the Company to incur substantial additional costs. The EPA can also take formal enforcement action to impose substantial civil penalties with respect to violations cited in the NOV, including those which have been admitted or resolved. The Company is awaiting further response from the EPA and cannot predict with any certainty the probable outcome of this matter or range of potential loss, if any.

On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved RCRA violations at the Big Sandy Plant which may render the facility unacceptable to receive spent carbon for reactivation from sites regulated under the CERCLA pursuant to the CERCLA Off-Site Rule.  The Company received written notice of the unacceptability determination on July 14, 2008 (the “CERCLA Notice”).  The CERCLA Notice alleged multiple violations of RCRA and four releases of hazardous waste.  The alleged violations and releases were cited in the September 2005 multi-media compliance inspections, and were among those cited in the January 2007 NOV described in the preceding paragraph as well.  The CERCLA Notice gave the Company until September 1, 2008 to demonstrate to the EPA that the alleged violations and releases are not continuing, or else the Big Sandy Plant would not be able to receive spent carbon from CERCLA sites until the EPA determined that the facility is again acceptable to receive such CERCLA wastes. This deadline subsequently was extended several times. The Company met with the EPA in August 2008 regarding the CERCLA Notice and submitted a written response to the CERCLA Notice prior to the meeting.  By letter dated February 13, 2009, the EPA informed the Company that based on information submitted by the Company indicating that the Big Sandy Plant has returned to physical compliance for the alleged violations and releases, the EPA had made an affirmative determination of acceptability for receipt of CERCLA wastes at the Big Sandy Plant.  The EPA’s determination is conditioned upon the Company treating certain residues resulting from the treatment of the carbon reactivation furnace off-gas as hazardous waste and not sending material dredged from the onsite wastewater treatment lagoons offsite other than to a permitted hazardous waste treatment, storage or disposal facility.  The Company has requested clarification from the EPA regarding these two conditions.  The Company is also in discussions with the EPA and the KYDEP regarding the classification of these materials.  If the Company is required to treat and/or dispose of the material dredged from the lagoon as hazardous waste, the costs for doing so could be substantial.

 
16

 

By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment Division (“SDD”) that because of the alleged violations described in the CERCLA Notice, the SDD was making an assessment of the Company’s present responsibility to conduct business with Federal Executive Agencies.  Representatives of the SDD attended the August 2008 EPA meeting.  On August 28, 2008, the Company received a letter from the Division requesting additional information from the Company in connection with the SDD’s evaluation of the Company’s potential “business risk to the Federal Government,” noting that the Company engages in procurement transactions with or funded by the Federal Government.  The Company provided the SDD with all information requested by the letter in September 2008.  The SDD can suspend or debar a Company from sales to the federal government directly or indirectly through government contractors or with respect to projects funded by the federal government.  In October 2008, the SDD indicated that it was still reviewing the matter but that another meeting with the Company was not warranted at that time.  The Company believes that there is no basis for suspension or debarment on the basis of the matters asserted by the EPA in the Notice or otherwise.  The Company has had no further communication with the SDD since October 2008.

In June 2007, the Company received a Notice Letter from the New York State Department of Environmental Conservation (“NYSDEC”) stating that the NYSDEC had determined that the Company is a Potentially Responsible Party (“PRP”) at the Frontier Chemical Processing Royal Avenue Site in Niagara Falls, New York (the “Site”).  The Notice Letter requests that the Company and other PRP’s develop, implement and finance a remedial program for Operable Unit #1 at the Site.  Operable Unit #1 consists of overburden soils and overburden and upper bedrock groundwater.  The selected remedy is removal of above grade structures and contaminated soil source areas, installation of a cover system, and ground water control and treatment, estimated to cost between approximately $11 million and $14 million, which would be shared among the PRP’s.  The Company has not determined what portion of the costs associated with the remedial program it would be obligated to bear and the Company cannot predict with any certainty the outcome of this matter or range of potential loss.  The Company has joined a PRP group and has executed a Joint Defense Agreement with the group members.  In August 2008, the Company and over 100 PRP’s entered into a Consent Order with NYSDEC for additional site investigation directed toward characterization of the Site to better define the scope of the remedial project.  The Company contributed monies to the PRP group to help fund the work required under the Consent Order.  The field work was initiated in 2008 but suspended due to the onset of winter.  The group plans to complete the work in the spring of 2009.

 
17

 

By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the Company has violated the KYDEP’s hazardous waste management regulations in connection with the Company’s hazardous waste spent activated carbon regeneration facility located at the Big Sandy Plant in Catlettsburg, Kentucky.  The NOV alleges that the Company has failed to correct deficiencies identified by the KYDEP in the Company’s Part B hazardous waste management facility permit application and related documents and directed the Company to submit a complete and accurate Part B application and related documents and to respond to the KYDEP’s comments which were appended to the NOV.  The Company submitted a response to the NOV and the KYDEP’s comments in December 2007 by providing a complete revised permit application.  The KYDEP has not indicated whether or not it will take formal enforcement action, and has not specified a monetary amount of civil penalties it might pursue in any such action, if any.  The KYDEP can also deny the Part B operating permit.  On October 18, 2007, the Company received an NOV from the EPA related to this permit application and submitted a revised application to both the KYDEP and the EPA within the mandated timeframe. The EPA has not indicated whether or not it will take formal enforcement action, and has not specified a monetary amount of civil penalties it might pursue in any such action.  The EPA can also deny the Part B operating permit.  At this time the Company cannot predict with any certainty the outcome of this matter or range of loss, if any.

On March 20, 2007, the Company and ADA-ES entered into a Memorandum of Understanding (“MOU”) providing for cooperation between the companies to attempt to jointly market powdered activated carbon (“PAC”) to the electric power industry for the removal of mercury from coal fired power plant flue gas.  The MOU provided for commissions to be paid to ADA-ES in respect of product sales.  The Company terminated the MOU effective as of August 24, 2007 for convenience.  Neither party had entered into sales or supply agreements with prospective customers as of that date.  On March 3, 2008, the Company entered into a supply agreement with a major U.S. power generator for the sale of powdered activated carbon products with a minimum purchase obligation of approximately $55 million over a 5 year period.  ADA-ES claimed that it is entitled to commissions of an amount of at least $8.25 million over the course of the 5 year contract, which the Company denies.  On September 29, 2008, the Company filed suit in the United States District Court for the Western District of Pennsylvania for a declaratory judgment from the Court that the Company has no obligation to pay ADA-ES commissions related to this contract or for any future sales made after August 24, 2007.

The Company owns a 49% interest in a joint venture, Calgon Mitsubishi Chemical Corporation, which was formed on October 1, 2002.  At March 31, 2009, Calgon Mitsubishi Chemical Corporation had $22.5 million in borrowings from an affiliate of the majority owner of the joint venture.   The Company has agreed with the joint venture and the lender that, upon request by the lender, the Company will execute a guarantee for up to 49% of such borrowings.  At March 31, 2009, the lender had not requested, and the Company has not provided, such guarantee.

In addition to the matters described above, the Company is involved in various other legal proceedings, lawsuits and claims, including employment, product warranty and environmental matters of a nature considered normal to its business.  It is the Company’s policy to accrue for amounts related to these legal matters when it is probable that a liability has been incurred and the loss amount is reasonably estimable.  Management believes that the ultimate liabilities, if any, resulting from such lawsuits and claims will not materially affect the consolidated financial position or liquidity of the Company, but an adverse outcome could be material to the results of operations in a particular period in which a liability is recognized.

 
18

 
8.      Goodwill & Other Identifiable Intangible Assets

The Company has elected to perform the annual impairment test of its goodwill, as required by SFAS No. 142, on December 31 of each year.  For purposes of the test, the Company has identified reporting units, as defined within SFAS No. 142, at a regional level for the Activated Carbon and Service segment and at the technology level for the Equipment segment and has allocated goodwill to these reporting units accordingly.  The goodwill associated with the Consumer segment is not material and has not been allocated below the segment level.

The changes in the carrying amounts of goodwill by segment for the three months ended March 31, 2009 are as follows:

    Activated                     
   
Carbon &
                   
   
Service
   
Equipment
   
Consumer
       
   
Segment
   
Segment
   
Segment
   
Total
 
                         
Balance as of January 1, 2009
  $ 19,963     $ 6,317     $ 60     $ 26,340  
Foreign exchange
    (61 )     (59 )     -       (120 )
                                 
Balance as of March 31, 2009
  $ 19,902     $ 6,258     $ 60     $ 26,220  

The following is a summary of the Company’s identifiable intangible assets as of March 31, 2009 and December 31, 2008 respectively:

   
 
     March 31, 2009  
   
Weighted Average
Amortization Period
   
Gross Carrying
Amount
   
Foreign
Exchange
   
Accumulated
Amortization
   
Net Carrying
Amount
 
                               
Amortized Intangible Assets:
                             
Patents
  15.4 Years     $ 1,369     $ -     $ (982  
 387
 
Customer Relationships
 
17.0 Years
      9,323       (272 )     (5,864 )     3,187  
Product Certification
 
7.9 Years
      1,682       -       (975 )     707  
Unpatented Technology
 
20.0 Years
      2,875       -       (1,562 )     1,313  
Total
 
16.0 Years
    $ 15,249     $ (272 )   $ (9,383 )   $ 5,594  


         
December 31, 2008
 
   
Weighted Average
Amortization Period
   
Gross Carrying
Amount
   
Foreign
Exchange
   
Accumulated
Amortization
   
Net Carrying
Amount
 
                               
Amortized Intangible Assets:
                             
Patents
  15.4 Years      $ 1,369     $ -     $ (961   $
 408
 
Customer Relationships
 
17.0 Years
      9,323       (256 )     (5,678 )     3,389  
Product Certification
 
7.9 Years
      1,682       -       (903 )     779  
Unpatented Technology
 
20.0 Years
      2,875       -       (1,521 )     1,354  
Total
 
16.0 Years
    $ 15,249     $ (256 )   $ (9,063 )   $ 5,930  

 
19

 

For the three months ended March 31, 2009 and 2008, the Company recognized $0.3 million and $0.4 million, respectively, of amortization expense related to intangible assets.  The Company estimates amortization expense to be recognized during the next five years as follows:

For the year ending December 31:
     
2009
  $ 1,299  
2010
    1,155  
2011
    847  
2012
    657  
2013
    582  

 
20

 

9.      Borrowing Arrangements

 
March 31,
   
December 31,
 
 
2009
   
2008
 
Convertible Senior Notes
  $ 6,000     $ 6,000  
Industrial revenue bonds
    2,925       2,925  
Total
    8,925       8,925  
Less current portion of long-term debt (net of debt discount)
    (7,994 )     (7,903 )
Less discount on Senior Convertible Notes
    (931 )     (1,022 )
Net
  $ -     $ -  

 5.00% Convertible Senior Notes due 2036

On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes due in 2036 (the “Notes”). The Notes accrue interest at the rate of 5.00% per annum which is payable in cash semi-annually in arrears on each February 15 and August 15, which commenced February 15, 2007.  The Notes will mature on August 15, 2036.

The Notes can be converted under the following circumstances: (1) during any calendar quarter (and only during such calendar quarter) commencing after September 30, 2006, if the last reported sale price of the Company’s common stock is greater than or equal to 120% of the conversion price of the Notes for at least 20 trading days in the period of 30 consecutive trading days ending on the last trading day of the preceding calendar quarter; (2) during the five business day period after any 10 consecutive trading-day period (the “measurement period”) in which the trading price per Note for each day in the measurement period was less than 103% of the product of the last reported sale price of the Company’s common stock and the conversion rate on such day; or (3) upon the occurrence of specified corporate transactions described in the Offering Memorandum.  On or after June 15, 2011, holders may convert their Notes at any time prior to the maturity date.  Upon conversion, the Company will pay cash and shares of its common stock, if any, based on a daily conversion value (as described herein) calculated on a proportionate basis for each day of the 25 trading-day observation period.

For the periods ended March 31, 2009 and December 31, 2008, the last reported sale price of the Company’s common stock was greater than 120% of the conversion price of the Notes for at least 20 trading days in the period of 30 consecutive trading days ending on the last trading day of each of the aforementioned quarterly periods.   As a result, the holders of the Notes have had the right to convert the Notes into cash and shares of common stock.

During the period of August 20, 2008 through November 10, 2008, the Company converted and exchanged
$69.0 million of the Notes for cash of $11.0 million and approximately 13.0 million shares of its common stock.

Due to the conversion rights of the holders of the Notes, the Company has classified the remaining principal amount of outstanding Notes as a current liability as of March 31, 2009 and December 31, 2008.

 
21

 

The initial conversion rate is 196.0784 shares of the Company’s common stock per $1,000 principal amount of Notes, equivalent to an initial conversion price of approximately $5.10 per share of common stock.  The conversion rate is subject to adjustment in some events, including the payment of a dividend on the Company’s common stock, but will not be adjusted for accrued interest, including any additional interest.  In addition, following certain fundamental changes (principally related to changes in control) that occur prior to August 15, 2011, the Company will increase the conversion rate for holders who elect to convert Notes in connection with such fundamental changes in certain circumstances. The Company considered EITF 00-27 issue 7 which indicates that if a reset of the conversion rate due to a contingent event occurs, the Company would need to calculate if there is a beneficial conversion and record if applicable. Through March 31, 2009, no contingent events occurred.

The Company may not redeem the Notes before August 20, 2011.  On or after that date, the Company may redeem all or a portion of the Notes at any time.  Any redemption of the Notes will be for cash at 100% of the principal amount of the Notes to be redeemed, plus accrued and unpaid interest, including any additional interest, to, but excluding, the redemption date.

Holders may require the Company to purchase all or a portion of their Notes on each of August 15, 2011, August 15, 2016, and August 15, 2026.  In addition, if the Company experiences specified types of fundamental changes, holders may require it to purchase the Notes.  Any repurchase of the Notes pursuant to these provisions will be for cash at a price equal to 100% of the principal amount of the Notes to be purchased plus any accrued and unpaid interest, including any additional interest, to, but excluding, the purchase date.

The Notes are the Company’s senior unsecured obligations, and rank equally in right of payment with all of its other existing and future senior indebtedness.  The Notes are guaranteed by certain of the Company’s domestic subsidiaries on a senior unsecured basis.  The subsidiary guarantees are general unsecured senior obligations of the subsidiary guarantors and rank equally in right of payment with all of the existing and future senior indebtedness of the subsidiary guarantors.  If the Company fails to make payment on the Notes, the subsidiary guarantors must make them instead.  The Notes are effectively subordinated to any indebtedness of the Company’s non-guarantor subsidiaries.  The Notes are effectively junior to all of the Company’s existing and future secured indebtedness to the extent of the value of the assets securing such indebtedness.

Effective January 1, 2009, the Company implemented FASB Staff Position APB 14-1, “Accounting for Convertible Debt Instruments That May Be Settled in Cash upon Conversion (Including Partial Cash Settlement)” (“FSP APB 14-1”).  FSP APB 14-1 requires the issuer to separately account for the liability and equity components of convertible debt instruments in a manner that reflects the issuer’s nonconvertible debt borrowing rate.   This new accounting method has been applied retrospectively to all periods presented with an impact to retained earnings of $9.2 million as of January 1, 2009.  Under FSP APB 14-1, the Company’s $75.0 million principal amount of Notes has an initial measurement that consists of a liability component of $53.1 million and an equity component of $18.6 million ($11.5 million after the associated deferred tax liability). The carrying amount of the equity component is $0.6 million (after tax) at March 31, 2009 and December 31, 2008, respectively.  At March 31, 2009, the if-converted value of the Notes exceeded its principal amount by approximately $10.6 million.

 
22

 

In accordance with FSP APB 14-1, the debt discount of $21.9 million is being amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put date on the Notes).  The effective interest rate for all periods on the liability component is approximately 13.8%.   The Company also incurred original issuance costs of $0.4 million which have been deferred and are being amortized over the same period as the discount.  For the three months ended March 31, 2009, the Company recorded interest expense of $0.2 million related to the Notes, of which $0.1 million related to the amortization of the discount and $0.1 million related to contractual coupon interest. Similarly, for the three months ended March 31, 2008, the Company recorded interest expense of $1.9 million related to the Notes, of which $1.0 million related to the amortization of the discount and $0.9 million related to contractual coupon interest. The effect of the retrospective adjustment for the adoption of FSP APB 14-1 for the three month period ended March 31, 2008 was to decrease previously reported net income by $0.5million or $0.01 per diluted common share.

Credit Facility

On August 14, 2008, the Company entered into a third amendment to its Credit Facility (the “Third Amendment”).  The Third Amendment permits borrowings in an amount up to $60.0 million and includes a separate U.K. sub-facility and a separate Belgian sub-facility. The Credit Facility permits the total revolving credit commitment to be increased up to $75.0 million. The facility matures on May 15, 2011. Availability for domestic borrowings under the Credit Facility is based upon the value of eligible inventory, accounts receivable and property, plant and equipment, with separate borrowing bases to be established for foreign borrowings under a separate U.K. sub-facility and a separate Belgian sub-facility. Availability under the Credit Facility is conditioned upon various customary conditions.

The Credit Facility is secured by a first perfected security interest in substantially all of the Company’s assets, with limitations under certain circumstances in the case of capital stock of foreign subsidiaries. Certain of the Company’s domestic subsidiaries unconditionally guarantee all indebtedness and obligations related to domestic borrowings under the Credit Facility. The Company and certain of its domestic subsidiaries also unconditionally guarantee all indebtedness and obligations under the U.K. sub-facility.

As of March 31, 2009, the collateral value of assets pledged was $56.5 million. The collateral value as of March 31, 2009 for domestic, U.K., and Belgian borrowers were $47.5 million, $5.3 million, and $3.7 million, respectively. The Credit Facility contains a fixed charge coverage ratio covenant which becomes effective when total domestic availability falls below $11.0 million. As of March 31, 2009, total availability was $44.9 million. Availability as of March 31, 2009 for domestic, U.K., and Belgian borrowers was $38.9 million, $4.2 million, and $1.8 million, respectively. The Company can issue letters of credit up to $20 million of the available commitment amount under the Credit Facility. Sub-limits for letters of credit under the U.K. sub-facility and the Belgian sub-facility are $2.0 million and $6.0 million, respectively. Letters of credit outstanding at March 31, 2009 totaled $11.6 million.

 
23

 



The Credit Facility interest rate is based upon Euro-based (“LIBOR”) rates with other interest rate options available. The applicable Euro Dollar margin in effect when the Company is in compliance with the terms of the facility ranges from 1.50% to 2.50% and is based upon the Company’s overall availability under the Credit Facility. The unused commitment fee is equal to 0.375% per annum, which can increase to 0.50%, and is based upon the unused portion of the revolving commitment.

The Credit Facility contains a number of affirmative and negative covenants. The negative covenants provide for certain restrictions on possible acts by the Company related to matters such as additional indebtedness, certain liens, fundamental changes in the business, certain investments or loans, asset sales and other customary requirements. The Company was in compliance with all such negative covenants as of March 31, 2009. The Credit Facility also includes a provision for up to $3.0 million of letters of credit in aggregate under the Company’s U.S., Belgium, and UK sub-limits that can be issued having expiration dates that are more than one year but not more than three years after the date of issuance.

Industrial Revenue Bonds
The Mississippi Industrial Revenue Bonds totaling $2.9 million at March 31, 2009 and December 31, 2008, respectively, bear interest at a variable rate and matured in April 2009.  The interest rate as of March 31, 2009 was 1.33%.  These bonds were issued to finance certain equipment acquisitions at the Company’s Pearlington, Mississippi plant.

Belgian Credit Facility
The Company maintains a Belgian credit facility totaling 1.5 million euros which is secured by a U.S. letter of credit.  There are no financial covenants, and the Company had no outstanding borrowings under the Belgian credit facility as of March 31, 2009 and 2008.  Bank guarantees of 0.9 million euros were issued as of March 31, 2009.  The maturity date of this facility is September 30, 2009. Availability under this facility was 0.6 million euros at March 31, 2009.

Chinese Credit Facility
The Company maintains a Chinese credit facility totaling 11.0 million RMB or $1.6 million which is secured by a U.S. letter of credit provided under the Credit Facility. There are no financial covenants.   The maturity date of this facility is December 25, 2009.  The facility was fully utilized at March 31, 2009.

Fair Value of Debt
At March 31, 2009, the Company had $6.0 million of fixed rate Senior Convertible Notes outstanding.  The fair value of these Notes at March 31, 2009 was $16.6 million.  The increase in value is mainly due to the increase in the Company’s common stock price and its impact on the conversion features of the Notes.  The remaining $2.9 million of current portion of long-term debt is based on the prime rates, and accordingly, the carrying value of this obligation approximates its fair value.

 
24

 
Maturities of Debt
The Company is obligated to make principal payments on debt outstanding at March 31, 2009 of $4.5 million in 2009 and $6.0 million in 2011. See also the section entitled 5.00% Convertible Senior Notes due in 2036 related to the holders’ optional conversion as of March 31, 2009 and December 31, 2008.

Interest Expense
The Company’s interest expense for the quarters ended March 31, 2009 and 2008 totaled $21 thousand and $2.1 million, respectively.  These amounts are net of interest costs capitalized of $0.2 million and $0.1 million for the periods ended March 31, 2009 and 2008, respectively.

 
25

 

10.  Pensions

U.S. Plans:

For U.S. plans, the following table provides the components of net periodic pension costs of the plans for the periods ended March 31, 2009 and 2008:

   
Three Months Ended March 31
 
Pension Benefits
 
2009
   
2008
 
Service cost
  $ 197     $ 256  
Interest cost
    1,213       1,172  
Expected return on plan assets
    (913 )     (1,354 )
Amortization of prior service cost
    51       61  
Net actuarial loss amortization
    512       74  
Net periodic pension cost
  $ 1,060     $ 209  

The expected long-term rate of return on plan assets is 8.00% in 2009.

Employer Contributions

In its 2008 financial statements, the Company disclosed that it expected to contribute $1.1 million to its U.S. pension plans in 2009.  As of March 31, 2009, the Company has not made any contributions.  The Company expects to contribute the $1.1 million over the remainder of the year.

European Plans:

For European plans, the following table provides the components of net periodic pension costs of the plans for the periods ended March 31, 2009 and 2008:

   
Three Months Ended March 31
 
Pension Benefits
 
2009
   
2008
 
Service cost
  $ 122     $ 203  
Interest cost
    407       514  
Expected return on plan assets
    (269 )     (387 )
Amortization of net transition amount
    10       12  
Net actuarial loss amortization
    27       8  
Net periodic pension cost
  $ 297     $ 350  

The expected long-term rate of return on plan assets ranges from 5.00% to 6.90% in 2009.

Employer Contributions

In its 2008 financial statements, the Company disclosed that it expected to contribute $1.7 million to its European pension plans in 2009.  As of March 31, 2009, the Company contributed $0.5 million.  The Company expects to contribute the remaining $1.2 million over the remainder of the year.

 
26

 

Defined Contribution Plans:

The Company also sponsors a defined contribution pension plan for certain U.S. employees that permits employee contributions of up to 50% of eligible compensation in accordance with Internal Revenue Service guidance.  Under this defined contribution plan, the Company makes a fixed contribution of 2% of eligible employee compensation on a quarterly basis and matches contributions made by each participant in an amount equal to 100% of the employee contribution up to a maximum of 2% of employee compensation.  In addition, each of these employees is eligible for an additional discretionary Company contribution of up to 4% of employee compensation based upon annual Company performance at the discretion of the Company’s Board of Directors.  Employer matching contributions for non-represented employees vest after two years of service. For bargaining unit employees at the Catlettsburg, Kentucky facility, the Company contributes a maximum of $25.00 per month to the plan.  For bargaining unit employees at the Columbus, Ohio facility, the Company makes contributions to the USW 401(k) Plan of $1.15 per actual hour worked for eligible employees.  For bargaining unit employees at the Neville Island facility, the Company, effective January 1, 2009, began making contributions of $1.40 per actual hour worked to the defined contribution pension plan (Thrift/Savings Plan) for eligible employees when their defined benefit pension plan was frozen.  Employer matching contributions for bargaining unit employees vest immediately.  The Company realized a $0.5 million curtailment gain in 2008 as a result of freezing the aforementioned plan.  Total expenses related to the defined contribution plans were $0.6 million and $0.6 million for the periods ended March 31, 2009 and 2008, respectively.

 
27

 
 
11. Earnings Per Share

Computation of basic and diluted net income per common share from operations is performed as follows:

   
Three Months Ended March 31,
 
(Dollars in thousands, except per share amounts)
 
2009
   
2008
 
Income from operations available to common shareholders
  $ 5,974     $ 10,373  
Weighted Average Shares Outstanding
               
Basic
    54,117,118       40,240,397  
Effect of Dilutive Securities
    1,961,921       11,515,723  
Diluted
    56,079,039       51,756,120  
Net income
               
Basic
  $ 0.11     $ 0.26  
Diluted
  $ 0.11     $ 0.20  

For the three months ended March 31, 2009 and 2008, there were 162,850 and 80,625 of stock options that were excluded from the dilutive calculations as the effect would have been antidilutive.

The Company’s obligation under its Notes is to settle the par value of the Notes in cash and to settle the amount in excess of par value with its common shares.  Therefore, the Company is not required to include any shares underlying the Notes in its diluted weighted average shares outstanding until the average stock price per share for the quarter exceeds the $5.10 conversion price. At such time, only the number of shares that would be issuable (under the “treasury stock” method of accounting for share dilution) will be included, which is based upon the amount by which the average stock price exceeds the conversion price.  The dilutive effect of the Notes was calculated based on the weighted average number of incremental shares included in each quarterly diluted earnings per share computation.  During the last half of 2008, all but $6.0 million of the Notes was either exchanged or converted (See Note 9).  The potential dilution at various stock prices for the remaining $6.0 million of principal Notes outstanding is not material.

 
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12. Other Financial Information

As described in Note 9, the Company has issued $75.0 million in aggregate principal amount of 5.00% Convertible Senior Notes due in 2036.  The Notes are fully and unconditionally guaranteed by certain of our domestic subsidiaries on a senior unsecured basis.   All of the subsidiary guarantors are 100% owned by the parent company and the guarantees are joint and several.  The Subsidiary Guarantees are general unsecured senior obligations of the Subsidiary Guarantors and rank equally in right of payment with all of the existing and future senior indebtedness of the Subsidiary Guarantors.  If the Company fails to make payment on the Notes, the Subsidiary Guarantors must make them instead.  The Notes are effectively subordinated to any indebtedness of the Company’s non-guarantor subsidiaries.  The Notes are effectively junior to all of the Company’s existing and future secured indebtedness to the extent of the value of the assets securing such indebtedness.

Condensed consolidating unaudited financial information for Calgon Carbon Corporation (issuer); Calgon Carbon Investments Inc., Chemviron Carbon Ltd., Waterlink (UK) Holdings Ltd., Sutcliffe Speakman Ltd., Lakeland Processing Ltd., Charcoal Cloth (International) Ltd., BSC Columbus LLC, and CCC Columbus LLC (guarantor subsidiaries); and the non-guarantor subsidiaries are as follows:

   
Condensed Consolidating Statements of Operations
Three months ended March 31, 2009
 
    
Issuer
   
Guarantor 
Subsidiaries
   
Non-Guarantor 
Subsidiaries
   
Consolidating 
and Eliminating 
Entries
   
Consolidated
 
                               
Net sales
  $ 84,748     $ 7,547     $ 14,247     $ (15,909 )   $ 90,633  
Cost of products sold
    59,992       5,928       11,203       (15,909 )     61,214  
Depreciation and amortization
    3,320       250       206       -       3,776  
Selling, general and administrative expenses
    13,772       1,024       949       -       15,745  
Research and development expense
    884       78       -       -       962  
Results of affiliates’ operations
    4,635       349       -       (4,984 )     -  
Interest (income) expense -net
    2,780       (2,807 )     (79 )     -       (106 )
Other expense - net
    229       146       53       -       428  
Provision for income taxes
    2,432       19       630       -       3,081  
Equity in income from equity investments
    -       -       441       -       441  
                                         
Net income (loss)
  $ 5,974     $ 3,258     $ 1,726     $ ( 4,984 )   $ 5,974  

 
29

 
                                                                         
   
Condensed Consolidating Statements of Operations
Three months ended March 31, 2008
 
    
Issuer
   
Guarantor 
Subsidiaries
   
Non-Guarantor 
Subsidiaries
   
Consolidating 
and Eliminating 
Entries
   
Consolidated
 
                               
Net sales
  $ 80,559     $ 11,294     $ 10,968     $ (12,490 )   $ 90,331  
Cost of products sold
    56,457       8,337       9,461       (12,490 )     61,765  
Depreciation and amortization
    3,404       341       181       -       3,926  
Selling, general and administrative expenses
    12,920       1,238       1,042       -       15,200  
Research and development expense
    992       99       -       -       1,091  
Gain on AST Settlement
    (9,250 )     -       -       -       (9,250 )
Results of affiliates’ operations
    5,146       555       -       (5,701 )     -  
Interest (income) expense -net
    5,353       (3,505 )     (193 )     -       1,655  
Other (income) expense - net
    (114 )     195       9       -       90  
Provision for income taxes
    5,570       276       73       -       5,919  
Equity in income from equity investments
    -       -       436       2       438  
                                         
Net income (loss)
  $ 10,373     $ 4,868     $ 831     $ ( 5,699 )   $ 10,373  

30


   
Condensed Consolidating Balance Sheets
 
   
March 31, 2009
 
                               
   
Issuer
   
Guarantor 
Subsidiaries
   
Non-Guarantor 
Subsidiaries
   
Consolidating and 
Eliminating 
Entries
   
Consolidated
 
                               
Cash and cash equivalents
  $ 1,847     $ 3,787     $ 22,405     $ (14,165 )   $ 13,874  
Receivables
    56,433       11,033       3,850       (6,298 )     65,018  
Inventories
    83,326       7,463       7,881       61       98,731  
Other current assets
    17,039       931       2,453       -       20,423  
   Total current assets
    158,645       23,214       36,589       (20,402 )     198,046  
                                         
Intercompany accounts receivable
    52,922       190,032       10,484       (253,438 )     -  
Property, plant and equipment, net
    117,212       5,642       7,721       -       130,575  
Intangibles
    3,279       2,315       -       -       5,594  
Goodwill
    16,674       7,127       2,419       -       26,220  
Equity investments
    270,057       99,524       10,897       (369,391 )     11,087  
Other assets
    13,717       1,908       4,254       -       19,879  
   Total assets
  $ 632,506     $ 329,762     $ 72,364     $ (643,231 )   $ 391,401  
                                         
Short-term debt
  $ -     $ -     $ 1,608     $ -     $ 1,608  
Current portion of long-term debt
    7,994       -       -       -       7,994  
Accounts payable
    38,151       14,775       4,860       (9,759 )     48,027  
Other current liabilities
    23,148       298       1,663       (15,772 )     9,337  
   Total current liabilities
    69,293       15,073       8,131       (25,531 )     66,966  
                                         
Intercompany accounts payable
    188,931       46,064       13,275       (248,270 )     -  
Other non-current liabilities
    118,160       9,355       9,018       (68,220 )     68,313  
Shareholders' equity
    256,122       259,270       41,940       (301,210 )     256,122  
   Total liabilities and shareholders' equity
  $ 632,506     $ 329,762     $ 72,364     $ (643,231 )   $ 391,401  

 
31

 

   
Condensed Consolidating Balance Sheets
 
   
December 31, 2008
 
                               
   
Issuer
   
Guarantor 
Subsidiaries
   
Non-Guarantor 
Subsidiaries
   
Consolidating and
Eliminating 
Entries
   
Consolidated